Structural Design of Modules for Energy and Industrial Facilities

• Autore: Kerins David
• Pubblicazione: Reston : , : American Society of Civil Engineers, , 2024; ©2024
• Edizione: 1st ed.
• Descrizione fisica: 1 online resource (333 pages)
• Soggetto topico: Modular construction; Industrial buildings - Design and construction
• Altri autori: Drake AmorosoSamuel John CurrieDavid DankarSanjay HuaXiapin KalmusJeremy KhanRasheed George KhouryKal KhuranaHimanshu LiuZhong (John)
• Nota di contenuto: Cover -- Half Title -- Title Page -- Copyright Page -- Contents -- Task Committee on Onshore Heavy Industrial Modularization Guidelines -- Acknowledgments -- Preface -- Disclaimer -- Chapter 1 : Overview -- 1.1 Introduction -- 1.2 Report Purpose -- 1.3 Research -- 1.4 Modules -- 1.4.1 Background -- 1.4.2 Buildings or Equivalent Structures -- 1.4.2.1 Modular Buildings -- 1.4.2.2 Modular Building Splits -- 1.4.2.3 Modular Building Compliance Programs -- 1.4.2.4 Modular Building Design for Transportation -- 1.4.3 Structure Subassemblies -- 1.4.4 Pipe Racks -- 1.4.5 Packaged Units -- 1.4.6 Process Modules -- 1.5 Transportation Modes -- 1.5.1 Land -- 1.5.2 Water -- 1.5.3 Air -- 1.6 Sustainability Considerations -- References -- Appendix 1A. Structure Subassemblies -- 1A-1 Introduction -- 1A-2 Modular Steel Panel Types -- 1A-2.1 Composite Floor Panels -- 1A-2.2 Pressure Restraint Walls -- 1A-2.3 Grating Floor Panels -- 1A-2.4 Checkered Plate Floor Panels -- 1A-2.5 Girt Trusses -- 1A-3.1 Ground Assemblies Using Modular Steel Floor Panels -- 1A-3.2 Silo Support Frames -- 1A-3.3 Roof Ground Assemblies -- 1A-3.4 Turbine Generator Tabletop Ground Preassembly -- 1A-3.5 Shop-Fabricated and Ground-Assembled Stair Tower Modules -- 1A-4 Economics of Modular Steel Floor and Wall Panels -- Chapter 2 : Philosophy and Early Design Development Concepts -- 2.1 Introduction -- 2.1.1 Definitions -- 2.2 Modularization Objectives and Drivers -- 2.3 Modularization Strategy -- 2.3.1 Modularization Design Workshops -- 2.3.2 Module Design Strategy -- 2.3.3 Module Layout -- 2.4 Civil/Structural Design Philosophies -- 2.4.1 Target Reliability and Associated Reliability Indexes -- 2.4.2 Site Preparation and Foundation Design Strategy -- 2.4.3 Primary Steel Structure. ; 2.4.4 Module Size, Structural System, and Connections -- Module Size and Weight Constraints -- Selection of a Structural System -- Framing Configuration -- Rolled Shapes versus Built-Up Girders -- Bolted versus Welded Connections -- 2.4.5 Multidiscipline Supports -- 2.4.6 Marine Transport Structural Characteristics -- 2.4.7 Land Transport Structural Characteristics -- 2.5 Logistics Philosophy -- 2.5.1 Marine Transport: Heavy-Lift Vessel and Barge -- 2.5.2 Land Transport: Self-Propelled Modular Transporter and Propelled Modular Transporter a nd Rail -- 2.6 Weight Management Philosophy -- 2.7 Module Installation Philosophies -- 2.8 Interface/Project Management -- 2.9 Impact on Project Summary -- References -- Chapter 3 : Front-End Engineering Design -- 3.1 Introduction -- 3.2 Module Layout -- 3.3 Transportation -- 3.3.1 Transportation for Planning and Schedule -- 3.3.2 Dimensional and Weight Limitations -- 3.3.3 Available Transportation Options -- 3.3.4 Water Transportation -- 3.3.5 Self-Propelled Modular Transporters -- 3.3.6 Trucks -- 3.3.7 Railway -- 3.3.8 Selection of Transportation Contractors -- 3.4 Module Structure Design Criteria -- 3.5 Constructability Study -- 3.5.1 Planning and Logistics Management -- 3.5.2 Schedule Compression and Cost Reduction -- 3.5.3 Bolted versus Welded Connections -- 3.5.4 Extent of Field Construction versus Shop Fabrication -- 3.5.5 Selection of Fabrication Yard -- 3.6 Weight Management Procedure -- 3.6.1 Weight and Center of Gravity Report -- 3.6.2 Weight Report Updates -- 3.7 Dimensional Control Basis -- 3.8 Risk Management -- 3.9 Permitting Plan -- 3.10 Schedule -- 3.11 Cost Estimate -- 3.12 Interface Matrix -- 3.13 Value Engineering -- References -- Chapter 4 : Weight Management -- 4.1 Purpose -- 4.2 Scope -- 4.3 Tailoring. ; 4.4 Definitions -- 4.5 Acronyms -- 4.6 General Requirements -- 4.6.1 Scope Determination -- 4.6.2 Complexity Evaluation -- Design Parameters (Weight, Aspect Ratio, Equipment, and Disciplines Involved) -- Transportation -- Risk Acceptance -- 4.6.3 Management Decision Matrix -- Checklist-Transportation (X-axis) -- The scoring system ranges from 4 to 30 points and addresses various aspects of transportation. -- 4.6.4 Definition of List of Tools and Setup (G, Y, R) -- Setup: Define Units -- Setup: Three-Dimensional Model -- Setup: Weight Database -- 4.6.5 Use of Allowances (G, Y, R) -- 4.6.6 Establishment of a Module Datum Point -- 4.6.7 Use of Discipline Checklists (G, Y, R) -- Architectural Item List -- Electrical Item List -- Heating, Ventilation, and Air-Conditioning Item List -- Instrumentation Item List -- Mechanical Item List -- Material and Corrosion Items List -- Piping Item List -- Safety, Environment, and Security Item List -- Structural Item List -- 4.7 Requirements for Various Project Phases -- 4.7.1 Early Estimate of Pre-FEED and FEED (G, Y, R) -- 4.7.2 Detailed Design (G, Y, R) -- Weight and Center of Gravity Limits (G, Y, R) -- 4.7.3 Fabrication (G, Y, R) -- Types of Weight Management -- Shared Fabricator and Engineering Weight Management -- None to Very Little Fabricator Weight Management (G) -- Weight Shedding and Ballasting -- Carryover Work/Ship Loose -- 4.8 Procedures/Specifications -- 4.8.1 Definition of Weight Management Procedure/Specification (G, Y, R) -- Purpose -- References -- Definitions and Abbreviations -- Weight Management Goals -- Weight Management Policy -- Weight Report (Varies by Complexity) -- Executive Summary (G, Y, R) -- Introduction (Y, R) -- Module Reports (Y, R) -- Summary and Conclusions (Y, R) -- Appendixes (Varies by Complexity) -- As-Built Data (G, Y, R). ; 4.8.2 Define Vendor Weight Reporting Procedure/Specification (G, Y, R) -- 4.8.3 Definition of Fabricator Weight Management Procedure/Specification (G, Y, R) -- Defining Fabricator Weighing Requirements (G, Y, R) -- As-Built (G, Y, R) -- 4.8.4 Job Bulletins (As Applicable) -- Chapter 5 : Detailed Engineering -- 5.1 Introduction -- 5.2 Design Loads -- 5.2.1 In-Place -- 5.2.2 Land Transportation by Truck -- Introduction -- Current Practice for Accelerations due to Transportation -- Cargo Securement Rules -- Acceleration Demands -- Acceleration Resistances-Friction -- Transverse Friction and Super Elevation -- 5.2.3 Self-Propelled Modular Transporter Transportation -- Low-Speed Transport -- Average-Speed Transport -- High-Speed Transport -- Inclinations -- Internal Forces within Trailer Configuration -- 5.2.4 Water Transportation -- Introduction -- Sea Vessel Motions: Analysis Methods -- 5.2.5 Lifting Loads -- Crane Lifting -- Self-Propelled Modular Transporter (Lifting) -- Impact Factors -- 5.2.6 Setting Loads and Fabrication Yard Loads -- 5.2.7 Rail Loads -- 5.2.8 Wind Loads -- Introduction -- In-Place Wind -- Wind Load for Truckable Modules -- Wind Loads for Sea Transportation -- Design Wind Speed-Reference Period -- Wind Force -- Wind Load for Land Transportation -- 5.3 Load Combinations -- 5.3.1 Introduction -- 5.3.2 Allowable Stress Design -- 5.3.3 Load and Resistance Factor Design -- 5.3.4 Structural Reliability -- 5.3.5 Load Combinations -- In-Place Load Combinations -- Module Transport Load Combinations -- Module Lifting Load Combinations -- Fabrication and Construction Load Combinations -- 5.3.6 Development of Load Criteria on Projects -- 5.4 Structural Design -- 5.4.1 Structural Modeling and Analysis -- Self-Propelled Modular Transporter Modeling -- Truck Transportation Modeling. ; Water Transportation Modeling -- Center of Gravity Envelope Impact on Modeling -- Deflection Restrictions on Modeling -- Horizontal Displacements -- 5.4.2 Structural Members and Connections -- 5.4.3 General Design Criteria -- 5.4.4 DNV-ST-N001 Design Criteria -- 5.5 Fatigue Design -- 5.5.1 Methodology -- 5.6 Other Considerations -- References -- Appendix 5A. Survey Data of Truck Transportation Design Loads -- Appendix 5B. Example of Transverse Wind with Truck Transportation Loads -- Reference -- Chapter 6 : Module Yard Fabrication and Assembly -- 6.1 Introduction -- 6.2 Modularizations, Prefabrication, and Packaged Equipment -- 6.3 Module Assembly and Erection -- 6.4 Module Fabrication Tolerances -- 6.5 Module Miscellaneous Supports -- 6.6 Module Weighing -- 6.7 Dimensional Control -- 6.8 Compliance Certification and Inspection -- 6.9 Fabrication Interface with Engineering -- References -- Chapter 7 : Logistics and Transportation -- 7.1 Introduction -- 7.2 Interfaces -- 7.3 Procurement and Planning -- 7.3.1 Roles and Responsibilities -- 7.3.2 Operational Constraints -- 7.4 Water Transportation -- 7.4.1 Marine Transport Methods -- Loading and Discharging Methods -- Lift-On/Lift-Off -- Roll-On/Roll-Off -- Float-On/Float-Off -- 7.4.2 Available Ship Types -- Container Ships -- Multipurpose Ships -- Conventional Heavy-Lift Ships -- Dock-Type Ships -- Semisubmersible Heavy-Lift Ships -- Module Carriers -- Barges -- 7.4.3 Transport Vessel Selection -- 7.4.4 Grillage and Sea Fastenings -- Grillage -- Load Spreading -- Wooden Cribbing/dunnage -- Sea Fastenings -- Stoppers -- Pipe Bracings -- A-frames -- Bend Plate -- Chains and Wire Lashing -- Uplift Provisions -- Straps or Chains -- Clips -- 7.4.5 Internal Sea Fastenings -- 7.4.6 Loading and Offloading -- 7.4.7 Marine Warranty Surveyor. ; 7.4.8 Studies.
• Sommario/riassunto: This book provides a comprehensive overview of industrial facility module design, fabrication, transportation, and installation.
• Titolo autorizzato: Structural Design of Modules for Energy and Industrial Facilities
• ISBN: 0-7844-8577-1; 0-7844-8576-3
• Formato: Materiale a stampa
• Livello bibliografico: Monografia
• Lingua di pubblicazione: Inglese
• Record Nr.: 9911016148003321
• Lo trovi qui: Univ. Federico II