LEADER 11588nam 22006133 450 001 9911016148003321 005 20241117090255.0 010 $a0-7844-8577-1 010 $a0-7844-8576-3 035 $a(MiAaPQ)EBC31783720 035 $a(Au-PeEL)EBL31783720 035 $a(CKB)36568178200041 035 $a(Exl-AI)31783720 035 $a(OCoLC)1472071362 035 $a(EXLCZ)9936568178200041 100 $a20241117d2024 uy 0 101 0 $aeng 135 $aurcnu|||||||| 181 $ctxt$2rdacontent 182 $cc$2rdamedia 183 $acr$2rdacarrier 200 10$aStructural Design of Modules for Energy and Industrial Facilities 205 $a1st ed. 210 1$aReston :$cAmerican Society of Civil Engineers,$d2024. 210 4$dİ2024. 215 $a1 online resource (333 pages) 327 $aCover -- Half Title -- Title Page -- Copyright Page -- Contents -- Task Committee on Onshore Heavy Industrial Modularization Guidelines -- Acknowledgments -- Preface -- Disclaimer -- Chapter 1 : Overview -- 1.1 ? Introduction -- 1.2 ? Report Purpose -- 1.3 ? Research -- 1.4 ? Modules -- 1.4.1 ? Background -- 1.4.2 ? Buildings or Equivalent Structures -- 1.4.2.1 ? Modular Buildings -- 1.4.2.2 ? Modular Building Splits -- 1.4.2.3 ? Modular Building Compliance Programs -- 1.4.2.4 ? Modular Building Design for Transportation -- 1.4.3 ? Structure Subassemblies -- 1.4.4 ? Pipe Racks -- 1.4.5 ? Packaged Units -- 1.4.6 ? Process Modules -- 1.5 ? Transportation Modes -- 1.5.1 ? Land -- 1.5.2 ? Water -- 1.5.3 ? Air -- 1.6 ? Sustainability Considerations -- References -- Appendix 1A. ? Structure Subassemblies -- 1A-1 ? Introduction -- 1A-2 ? Modular Steel Panel Types -- 1A-2.1 ? Composite Floor Panels -- 1A-2.2 ? Pressure Restraint Walls -- 1A-2.3 ? Grating Floor Panels -- 1A-2.4 ? Checkered Plate Floor Panels -- 1A-2.5 ? Girt Trusses -- 1A-3.1 ? Ground Assemblies Using Modular Steel Floor Panels -- 1A-3.2 ? Silo Support Frames -- 1A-3.3 ? Roof Ground Assemblies -- 1A-3.4 ? Turbine Generator Tabletop Ground Preassembly -- 1A-3.5 ? Shop-Fabricated and Ground-Assembled Stair Tower Modules -- 1A-4 ? Economics of Modular Steel Floor and Wall Panels -- Chapter 2 : Philosophy and Early Design Development Concepts -- 2.1 ? Introduction -- 2.1.1 ? Definitions -- 2.2 ? Modularization Objectives and Drivers -- 2.3 ? Modularization Strategy -- 2.3.1 ? Modularization Design Workshops -- 2.3.2 ? Module Design Strategy -- 2.3.3 ? Module Layout -- 2.4 ? Civil/Structural Design Philosophies -- 2.4.1 ? Target Reliability and Associated Reliability Indexes -- 2.4.2 ? Site Preparation and Foundation Design Strategy -- 2.4.3 ? Primary Steel Structure. 327 $a2.4.4 ? Module Size, Structural System, and Connections -- Module Size and Weight Constraints -- Selection of a Structural System -- Framing Configuration -- Rolled Shapes versus Built-Up Girders -- Bolted versus Welded Connections -- 2.4.5 ? Multidiscipline Supports -- 2.4.6 ? Marine Transport Structural Characteristics -- 2.4.7 ? Land Transport Structural Characteristics -- 2.5 ? Logistics Philosophy -- 2.5.1 ? Marine Transport: Heavy-Lift Vessel and Barge -- 2.5.2 ? Land Transport: Self-Propelled Modular Transporter and Propelled Modular Transporter a nd Rail -- 2.6 ? Weight Management Philosophy -- 2.7 ? Module Installation Philosophies -- 2.8 ? Interface/Project Management -- 2.9 ? Impact on Project Summary -- References -- Chapter 3 : Front-End Engineering Design -- 3.1 ? Introduction -- 3.2 ? Module Layout -- 3.3 ? Transportation -- 3.3.1 ? Transportation for Planning and Schedule -- 3.3.2 ? Dimensional and Weight Limitations -- 3.3.3 ? Available Transportation Options -- 3.3.4 ? Water Transportation -- 3.3.5 ? Self-Propelled Modular Transporters -- 3.3.6 ? Trucks -- 3.3.7 ? Railway -- 3.3.8 ? Selection of Transportation Contractors -- 3.4 ? Module Structure Design Criteria -- 3.5 ? Constructability Study -- 3.5.1 ? Planning and Logistics Management -- 3.5.2 ? Schedule Compression and Cost Reduction -- 3.5.3 ? Bolted versus Welded Connections -- 3.5.4 ? Extent of Field Construction versus Shop Fabrication -- 3.5.5 ? Selection of Fabrication Yard -- 3.6 ? Weight Management Procedure -- 3.6.1 ? Weight and Center of Gravity Report -- 3.6.2 ? Weight Report Updates -- 3.7 ? Dimensional Control Basis -- 3.8 ? Risk Management -- 3.9 ? Permitting Plan -- 3.10 ? Schedule -- 3.11 ? Cost Estimate -- 3.12 ? Interface Matrix -- 3.13 ? Value Engineering -- References -- Chapter 4 : Weight Management -- 4.1 ? Purpose -- 4.2 ? Scope -- 4.3 ? Tailoring. 327 $a4.4 ? Definitions -- 4.5 ? Acronyms -- 4.6 ? General Requirements -- 4.6.1 ? Scope Determination -- 4.6.2 ? Complexity Evaluation -- Design Parameters (Weight, Aspect Ratio, Equipment, and Disciplines Involved) -- Transportation -- Risk Acceptance -- 4.6.3 ? Management Decision Matrix -- Checklist-Transportation (X-axis) -- The scoring system ranges from 4 to 30 points and addresses various aspects of transportation. -- 4.6.4 ? Definition of List of Tools and Setup (G, Y, R) -- Setup: Define Units -- Setup: Three-Dimensional Model -- Setup: Weight Database -- 4.6.5 ? Use of Allowances (G, Y, R) -- 4.6.6 ? Establishment of a Module Datum Point -- 4.6.7 ? Use of Discipline Checklists (G, Y, R) -- Architectural Item List -- Electrical Item List -- Heating, Ventilation, and Air-Conditioning Item List -- Instrumentation Item List -- Mechanical Item List -- Material and Corrosion Items List -- Piping Item List -- Safety, Environment, and Security Item List -- Structural Item List -- 4.7 ? Requirements for Various Project Phases -- 4.7.1 ? Early Estimate of Pre-FEED and FEED (G, Y, R) -- 4.7.2 ? Detailed Design (G, Y, R) -- Weight and Center of Gravity Limits (G, Y, R) -- 4.7.3 ? Fabrication (G, Y, R) -- Types of Weight Management -- Shared Fabricator and Engineering Weight Management -- None to Very Little Fabricator Weight Management (G) -- Weight Shedding and Ballasting -- Carryover Work/Ship Loose -- 4.8 ? Procedures/Specifications -- 4.8.1 ? Definition of Weight Management Procedure/Specification (G, Y, R) -- Purpose -- References -- Definitions and Abbreviations -- Weight Management Goals -- Weight Management Policy -- Weight Report (Varies by Complexity) -- Executive Summary (G, Y, R) -- Introduction (Y, R) -- Module Reports (Y, R) -- Summary and Conclusions (Y, R) -- Appendixes (Varies by Complexity) -- As-Built Data (G, Y, R). 327 $a4.8.2 ? Define Vendor Weight Reporting Procedure/Specification (G, Y, R) -- 4.8.3 ? Definition of Fabricator Weight Management Procedure/Specification (G, Y, R) -- Defining Fabricator Weighing Requirements (G, Y, R) -- As-Built (G, Y, R) -- 4.8.4 ? Job Bulletins (As Applicable) -- Chapter 5 : Detailed Engineering -- 5.1 ? Introduction -- 5.2 ? Design Loads -- 5.2.1 ? In-Place -- 5.2.2 ? Land Transportation by Truck -- Introduction -- Current Practice for Accelerations due to Transportation -- Cargo Securement Rules -- Acceleration Demands -- Acceleration Resistances-Friction -- Transverse Friction and Super Elevation -- 5.2.3 ? Self-Propelled Modular Transporter Transportation -- Low-Speed Transport -- Average-Speed Transport -- High-Speed Transport -- Inclinations -- Internal Forces within Trailer Configuration -- 5.2.4 ? Water Transportation -- Introduction -- Sea Vessel Motions: Analysis Methods -- 5.2.5 ? Lifting Loads -- Crane Lifting -- Self-Propelled Modular Transporter (Lifting) -- Impact Factors -- 5.2.6 ? Setting Loads and Fabrication Yard Loads -- 5.2.7 ? Rail Loads -- 5.2.8 ? Wind Loads -- Introduction -- In-Place Wind -- Wind Load for Truckable Modules -- Wind Loads for Sea Transportation -- Design Wind Speed-Reference Period -- Wind Force -- Wind Load for Land Transportation -- 5.3 ? Load Combinations -- 5.3.1 ? Introduction -- 5.3.2 ? Allowable Stress Design -- 5.3.3 ? Load and Resistance Factor Design -- 5.3.4 ? Structural Reliability -- 5.3.5 ? Load Combinations -- In-Place Load Combinations -- Module Transport Load Combinations -- Module Lifting Load Combinations -- Fabrication and Construction Load Combinations -- 5.3.6 ? Development of Load Criteria on Projects -- 5.4 ? Structural Design -- 5.4.1 ? Structural Modeling and Analysis -- Self-Propelled Modular Transporter Modeling -- Truck Transportation Modeling. 327 $aWater Transportation Modeling -- Center of Gravity Envelope Impact on Modeling -- Deflection Restrictions on Modeling -- Horizontal Displacements -- 5.4.2 ? Structural Members and Connections -- 5.4.3 ? General Design Criteria -- 5.4.4 ? DNV-ST-N001 Design Criteria -- 5.5 ? Fatigue Design -- 5.5.1 ? Methodology -- 5.6 ? Other Considerations -- References -- Appendix 5A. ? Survey Data of Truck Transportation Design Loads -- Appendix 5B. ? Example of Transverse Wind with Truck Transportation Loads -- Reference -- Chapter 6 : Module Yard Fabrication and Assembly -- 6.1 ? Introduction -- 6.2 ? Modularizations, Prefabrication, and Packaged Equipment -- 6.3 ? Module Assembly and Erection -- 6.4 ? Module Fabrication Tolerances -- 6.5 ? Module Miscellaneous Supports -- 6.6 ? Module Weighing -- 6.7 ? Dimensional Control -- 6.8 ? Compliance Certification and Inspection -- 6.9 ? Fabrication Interface with Engineering -- References -- Chapter 7 : Logistics and Transportation -- 7.1 ? Introduction -- 7.2 ? Interfaces -- 7.3 ? Procurement and Planning -- 7.3.1 ? Roles and Responsibilities -- 7.3.2 ? Operational Constraints -- 7.4 ? Water Transportation -- 7.4.1 ? Marine Transport Methods -- Loading and Discharging Methods -- Lift-On/Lift-Off -- Roll-On/Roll-Off -- Float-On/Float-Off -- 7.4.2 ? Available Ship Types -- Container Ships -- Multipurpose Ships -- Conventional Heavy-Lift Ships -- Dock-Type Ships -- Semisubmersible Heavy-Lift Ships -- Module Carriers -- Barges -- 7.4.3 ? Transport Vessel Selection -- 7.4.4 ? Grillage and Sea Fastenings -- Grillage -- Load Spreading -- Wooden Cribbing/dunnage -- Sea Fastenings -- Stoppers -- Pipe Bracings -- A-frames -- Bend Plate -- Chains and Wire Lashing -- Uplift Provisions -- Straps or Chains -- Clips -- 7.4.5 ? Internal Sea Fastenings -- 7.4.6 ? Loading and Offloading -- 7.4.7 ? Marine Warranty Surveyor. 327 $a7.4.8 ? 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