Industrial Corrosion : Fundamentals, Failure, Analysis and Prevention

• Autore: Zehra Saman
• Pubblicazione: Newark : , : John Wiley & Sons, Incorporated, , 2025; ©2025
• Edizione: 1st ed.
• Descrizione fisica: 1 online resource (0 pages)
• Disciplina: 620.11223
• Altri autori: AslamRuby MobinMohammad VermaChandrabhan
• Nota di contenuto: Cover -- Series Page -- Title Page -- Copyright Page -- Contents -- Preface -- Chapter 1 Corrosion Fundamentals: Understanding the Science Behind the Damage -- 1.1 Introduction -- 1.2 Types of Corrosion -- 1.2.1 Uniform Corrosion -- 1.2.2 Pitting Corrosion -- 1.2.3 Crevice Corrosion -- 1.2.4 Galvanic Corrosion -- 1.2.5 Intergranular Corrosion -- 1.2.6 Stress Corrosion Cracking (SCC) -- 1.2.7 Erosion Corrosion -- 1.2.8 Corrosion Fatigue -- 1.2.9 Microbiologically Influenced Corrosion (MIC) -- 1.2.10 Hydrogen Embrittlement -- 1.3 Corrosive Environments -- 1.4 Consequences of Corrosion -- 1.5 Corrosion Monitoring in Industrial Environments -- 1.5.1 Physical Examination -- 1.5.2 Exposure Coupons and Electrical Resistance Probes -- 1.5.3 Thin-Layer Activation -- 1.6 Conclusion -- Acknowledgment -- References -- Chapter 2 Types of Industrial Corrosive Environments -- 2.1 Introduction -- 2.2 Specific Types of Industrial Corrosive Environments -- 2.2.1 Atmospheric Corrosive Environments -- 2.2.1.1 Classification of Atmospheric Corrosion -- 2.2.1.2 Parameters Affecting Atmospheric Corrosion -- 2.2.2 Chemical Corrosive Environments -- 2.2.3 Forms of Corrosion -- 2.2.4 Factors Affecting Corrosion -- 2.2.5 Methods of Corrosion Protection -- 2.2.6 Microbiologically Influenced Corrosion (MIC) -- 2.2.7 Microorganisms Found in Gas and Oil -- 2.2.7.1 Microbes Associated with Microbiologically Influenced Corrosion -- 2.2.7.2 Sulfate-Reducing Bacteria -- 2.2.7.3 Iron-Reducing Bacteria -- 2.2.7.4 Sulfur-Oxidizing Bacteria -- 2.2.8 Mechanisms of Microbiologically Influenced Corrosion -- 2.2.8.1 Depolarization of the Cathode by Hydrogenase -- 2.2.8.2 The Anodic Depolarization Mechanism -- 2.3 Conclusion -- References -- Chapter 3 Corrosion in the Oil and Gas Industry -- 3.1 Introduction -- 3.2 Agents of Corrosion in Oil and Gas Industry. ; 3.3 Types of Corrosion in Oil and Gas Industry -- 3.3.1 Sweet Corrosion -- 3.3.2 Sour Corrosion -- 3.3.3 Microbiologically Induced Corrosion -- 3.3.4 Erosion-Corrosion -- 3.3.5 Crevice Corrosion -- 3.4 Effects of Corrosion on the Oil and Gas Industry -- 3.5 Corrosion Prevention in the Oil and Gas Industry -- 3.6 Challenges and Future Breakthroughs -- 3.7 Conclusion -- References -- Chapter 4 Corrosion in the Marine and Offshore Industry -- 4.1 Introduction -- 4.2 Marine and Offshore Area -- 4.2.1 Seawater Composition -- 4.2.2 Effect of Temperature -- 4.2.3 Microbial Effect -- 4.3 Offshore Structure -- 4.4 Types of Corrosion -- 4.4.1 Uniform Corrosion -- 4.4.2 Pitting Corrosion -- 4.4.3 Crevice Corrosion -- 4.4.4 Galvanic Corrosion -- 4.4.5 Erosion-Corrosion -- 4.4.6 Stress Corrosion Cracking -- 4.4.7 Microbial Corrosion -- 4.5 Corrosion-Inhibition System -- 4.5.1 Cathodic Protection -- 4.5.2 Protective Coating -- 4.5.3 Alloy Selection -- 4.5.4 Design Modification -- 4.6 Challenges and Conclusion -- 4.6.1 Trends in Corrosion Research -- 4.6.2 Corrosion Management -- References -- Chapter 5 Corrosion in the Power Plant Industry -- Abbreviations -- 5.1 Introduction -- 5.2 Types of Corrosion -- 5.2.1 Uniform Corrosion -- 5.2.2 Erosion Corrosion -- 5.2.3 Galvanic Corrosion -- 5.2.4 Crevice Corrosion -- 5.2.5 Stress Corrosion -- 5.3 Corrosion in Thermal Power Plant -- 5.4 Causes of Corrosion -- 5.4.1 Salt -- 5.4.2 Humidity -- 5.4.3 Extreme Temperatures -- 5.4.4 Industrial Lubricants -- 5.4.5 Surface Moisture -- 5.4.6 Airborne Particles -- 5.5 Corrosion in the Electricity Generation Sector -- 5.5.1 Corrosion of Heat Exchanger Materials in Co-Combustion Thermal Power Plants -- 5.5.1.1 Sulfur -- 5.5.1.2 Chlorine -- 5.5.1.3 H2O -- 5.5.1.4 O2 -- 5.5.1.5 CO2 -- 5.5.1.6 Temperature -- 5.5.1.7 The Corrosion Mechanism in Thermal Power Plants. ; 5.5.2 Factors Contributing to Thermal Energy Storage System Corrosion in Concentrated Solar Power Plants -- 5.5.2.1 Hot Corrosion -- 5.5.2.2 Localized Corrosion -- 5.5.2.3 Mechanically Assisted Corrosion -- 5.5.2.4 Flow-Accelerated Corrosion -- 5.5.3 Corrosion of Nuclear Metallic Materials -- 5.6 Measures to Prevent Corrosion -- 5.6.1 By Surface Coating -- 5.6.2 Through Joining Metal with Additional Electropositive Metal -- 5.6.3 Through Developing a Layer of Insoluble Phosphate or Chromate -- 5.7 Conclusion and Future Research Directions -- References -- Chapter 6 Corrosion in the Chemical Processing Industry -- 6.1 Introduction -- 6.2 Types of Corrosion in the Chemical Processing Industry -- 6.2.1 General Corrosion -- 6.2.2 Localized Corrosion -- 6.2.3 Environmental Cracking -- 6.3 Corrosion Mechanisms in Chemical Processes -- 6.4 Corrosion Control and Prevention -- 6.5 Monitoring and Inspection Techniques -- 6.6 Future Trends and Research Directions -- 6.7 Conclusions -- References -- Chapter 7 Chemical Processing Industry: Corrosion Dynamics and Prevention Techniques -- 7.1 Introduction -- 7.2 Corrosive Materials Within the Chemical Processing Industry -- 7.2.1 Chemical Processing Corrosion -- 7.2.1.1 Chlorine -- 7.2.1.2 Bromine -- 7.2.1.3 Hydrochloric Acid -- 7.2.1.4 Sulfuric Acid -- 7.2.1.5 Ammonia -- 7.2.1.6 Hydrogen -- 7.2.1.7 Oxygen -- 7.3 Corrosion in Specific Industries -- 7.3.1 Nuclear Power Corrosion -- 7.3.1.1 Food and Beverage Corrosion -- 7.4 Conclusion -- 7.5 Future Perspectives -- Acknowledgment -- References -- Chapter 8 Corrosion in the Food and Beverage Industry -- 8.1 Introduction -- 8.2 Corrosive Environment in Food Industry -- 8.3 Various Metals Used in Food Industry and Their Corrosion Phenomenon -- 8.3.1 Corrosion of Steel -- 8.3.2 Corrosion of Stainless Steel (SS) -- 8.3.3 Corrosion of Aluminum -- 8.3.4 Corrosion of Copper. ; 8.3.5 Corrosion of Other Metals -- 8.4 Corrosion-Related Contamination Incidents -- 8.5 Types of Corrosion in the Food Industry -- 8.6 Factors Affecting Corrosion in Food Industry -- 8.7 Corrosion of Metals: A Literature Survey -- 8.8 Effective Corrosion Prevention -- 8.9 Challenges and Emerging Technologies for Corrosion Prevention -- 8.10 Conclusion -- Acknowledgments -- References -- Chapter 9 Corrosion and Corrosion Inhibition in the Pulp and Paper Industry -- 9.1 Introduction -- 9.2 Liquids Generated in Paper and Pulp Industry -- 9.3 Corrosion Inhibition in Paper and Pulp Industry -- 9.4 Conclusion -- References -- Chapter 10 Corrosion in the Aerospace Industry -- 10.1 Introduction -- 10.2 Factors Influencing Corrosion Susceptibility -- 10.2.1 Material Selection and Composition -- 10.2.2 Environmental Conditions -- 10.2.3 Operational Stresses -- 10.3 Types of Corrosion in Aerospace Applications -- 10.3.1 Atmospheric Corrosion -- 10.3.2 Galvanic Corrosion -- 10.3.3 Stress Corrosion Cracking -- 10.3.4 Corrosion Fatigue -- 10.4 State-of-the-Art Corrosion Mitigation Strategies -- 10.4.1 Protective Coatings -- 10.4.2 Corrosion-Resistant Alloys -- 10.4.3 Advanced Surface Treatments -- 10.4.4 Corrosion Monitoring Techniques -- 10.5 Challenges and Future Outlooks -- 10.6 Conclusion -- References -- Chapter 11 Corrosion in the Automotive Industry -- 11.1 Introduction -- 11.2 Types of Corrosion in the Automotive Industry -- 11.3 Corrosion Mechanisms -- 11.4 Influencing Factors -- 11.5 Protection Methods -- 11.6 Future Trends -- 11.7 Conclusion -- References -- Chapter 12 Corrosion Failures in the Nuclear Power Plant -- 12.1 Corrosion Phenomena in Nuclear Technology -- 12.2 Corrosion in Water-Cooled Reactors -- 12.3 Corrosion in Helium-Cooled Reactors -- 12.4 Corrosion in Molten Salt and Liquid Metal-Cooled Reactors -- 12.5 Stress Corrosion Cracking (SCC). ; 12.5.1 Mechanisms of SCC -- 12.5.2 Types of SCC -- 12.5.3 Factors Influencing SCC -- 12.6 Flow-Accelerated Corrosion (FAC) -- 12.6.1 Historical Perspective -- 12.6.2 Mechanisms of FAC -- 12.6.3 Characteristics of FAC -- 12.6.4 Conditions Prone to FAC -- 12.7 Corrosion Effects in NPP Aspect -- 12.8 Corrosion Monitoring in Nuclear Power Plants -- 12.8.1 Importance of Corrosion Monitoring -- 12.8.2 Research Into Detection Techniques -- 12.8.3 In Situ Monitoring Developments -- 12.8.4 Future Challenges and Outlook -- 12.8.5 Limitations of Current Monitoring Methods -- 12.8.6 Online Ultratrace Analysis Solution -- 12.9 Corrosion Mitigation in Nuclear Power Plants -- 12.9.1 Corrosion Inhibitors -- 12.9.2 Stress Corrosion Cracking (SCC) -- 12.9.3 Irradiation-Assisted Stress Corrosion Cracking (IASCC) -- 12.9.4 Pressurized Water Stress Corrosion Cracking (PWSCC) -- 12.9.5 Intergranular Stress Corrosion Cracking (IGSCC) -- 12.9.6 Flow-Accelerated Corrosion (FAC) -- 12.9.7 Crud-Induced Localized Corrosion (CILC) -- 12.9.8 Microbial-Induced Corrosion (MIC) -- 12.10 Conclusion -- References -- Chapter 13 Corrosion Monitoring and Inspection Techniques in Industrial Environments -- 13.1 Introduction -- 13.2 Objectives of the Corrosion Monitoring -- 13.3 Elements of Corrosion Monitoring -- 13.4 Corrosion-Monitoring and Inspection Techniques -- 13.4.1 Coupon Technique: Overview and Assembly -- 13.4.2 Electrical Resistance (ER) Probes -- 13.4.2.1 Electrochemical Method -- 13.4.2.2 Field Signature Methods -- 13.4.2.3 Thin Layer Activation (TLA) -- 13.4.2.4 Chemical Analysis -- 13.4.2.5 Monitoring Hydrogen -- 13.4.2.6 Testing of Heat Exchangers and Spool Pieces -- 13.4.2.7 Monitoring of Bacteria -- 13.4.3 Data Management in Corrosion Inspection and Monitoring -- 13.5 Conclusion -- Acknowledgment -- References -- Index -- EULA.
• Sommario/riassunto: The book equips professionals with essential insights into corrosion science, practical techniques for diagnosis and prevention, and access to the latest advancements in the field, making it an invaluable resource for enhancing industry practices and safeguarding assets. Industrial Corrosion: Fundamentals, Failure, Analysis and Prevention offers an in-depth look at the science behind corrosion and its impact on industries worldwide. Covering both theoretical and practical aspects, this volume provides a clear understanding of corrosion mechanisms, materials degradation, and the reasons behind common industrial failures. It explores advanced techniques for diagnosing corrosion issues and presents effective solutions to mitigate and prevent them. The book not only delves into traditional corrosion control methods but also highlights the latest advancements in corrosion inhibitors and smart coatings, showcasing cutting-edge technologies that can revolutionize industry practices. With practical case studies, real-world examples, and expert insights, this comprehensive guide serves as a crucial resource for engineers, researchers, and professionals seeking to enhance their knowledge and apply corrosion prevention techniques in their work. Provides a detailed exploration of corrosion fundamentals, failure mechanisms, and prevention strategies, perfect for professionals and students alike Includes practical case studies and examples to help readers apply corrosion prevention methods in various industries Highlights the latest innovations in corrosion inhibitors and smart coatings for enhanced industrial protection Audience Engineers, materials scientists, chemists, academics, researchers, and professionals in corrosion prevention, oil and gas, manufacturing, transportation, and infrastructure, where corrosion control is critical.
• Titolo autorizzato: Industrial Corrosion
• ISBN: 1-394-30156-1; 1-394-30155-3
• Formato: Materiale a stampa
• Livello bibliografico: Monografia
• Lingua di pubblicazione: Inglese
• Record Nr.: 9911019939903321
• Lo trovi qui: Univ. Federico II