Industrial Corrosion : Fundamentals, Failure, Analysis and Prevention

• Record Nr.: UNINA9911019939903321
• Autore: Zehra Saman
• Pubbl/distr/stampa: Newark : , : John Wiley & Sons, Incorporated, , 2025; ©2025
• ISBN: 1-394-30156-1; 1-394-30155-3
• Edizione: [1st ed.]
• Descrizione fisica: 1 online resource (0 pages)
• Altri autori (Persone): AslamRuby; MobinMohammad; VermaChandrabhan
• Disciplina: 620.11223
• Lingua di pubblicazione: Inglese
• Formato: Materiale a stampa
• Livello bibliografico: Monografia
• Nota di contenuto: Cover -- Series Page -- Title Page -- Copyright Page -- Contents -- Preface -- Chapter 1 Corrosion Fundamentals: Understanding the Science Behind the Damage -- 1.1 Introduction -- 1.2 Types of Corrosion -- 1.2.1 Uniform Corrosion -- 1.2.2 Pitting Corrosion -- 1.2.3 Crevice Corrosion -- 1.2.4 Galvanic Corrosion -- 1.2.5 Intergranular Corrosion -- 1.2.6 Stress Corrosion Cracking (SCC) -- 1.2.7 Erosion Corrosion -- 1.2.8 Corrosion Fatigue -- 1.2.9 Microbiologically Influenced Corrosion (MIC) -- 1.2.10 Hydrogen Embrittlement -- 1.3 Corrosive Environments -- 1.4 Consequences of Corrosion -- 1.5 Corrosion Monitoring in Industrial Environments -- 1.5.1 Physical Examination -- 1.5.2 Exposure Coupons and Electrical Resistance Probes -- 1.5.3 Thin-Layer Activation -- 1.6 Conclusion -- Acknowledgment -- References -- Chapter 2 Types of Industrial Corrosive Environments -- 2.1 Introduction -- 2.2 Specific Types of Industrial Corrosive Environments -- 2.2.1 Atmospheric Corrosive Environments -- 2.2.1.1 Classification of Atmospheric Corrosion -- 2.2.1.2 Parameters Affecting Atmospheric Corrosion -- 2.2.2 Chemical Corrosive Environments -- 2.2.3 Forms of Corrosion -- 2.2.4 Factors Affecting Corrosion -- 2.2.5 Methods of Corrosion Protection -- 2.2.6 Microbiologically Influenced Corrosion (MIC) -- 2.2.7 Microorganisms ; Found in Gas and Oil -- 2.2.7.1 Microbes Associated with Microbiologically Influenced Corrosion -- 2.2.7.2 Sulfate-Reducing Bacteria -- 2.2.7.3 Iron-Reducing Bacteria -- 2.2.7.4 Sulfur-Oxidizing Bacteria -- 2.2.8 Mechanisms of Microbiologically Influenced Corrosion -- 2.2.8.1 Depolarization of the Cathode by Hydrogenase -- 2.2.8.2 The Anodic Depolarization Mechanism -- 2.3 Conclusion -- References -- Chapter 3 Corrosion in the Oil and Gas Industry -- 3.1 Introduction -- 3.2 Agents of Corrosion in Oil and Gas Industry.; 3.3 Types of Corrosion in Oil and Gas Industry -- 3.3.1 Sweet Corrosion -- 3.3.2 Sour Corrosion -- 3.3.3 Microbiologically Induced Corrosion -- 3.3.4 Erosion-Corrosion -- 3.3.5 Crevice Corrosion -- 3.4 Effects of Corrosion on the Oil and Gas Industry -- 3.5 Corrosion Prevention in the Oil and Gas Industry -- 3.6 Challenges and Future Breakthroughs -- 3.7 Conclusion -- References -- Chapter 4 Corrosion in the Marine and Offshore Industry -- 4.1 Introduction -- 4.2 Marine and Offshore Area -- 4.2.1 Seawater Composition -- 4.2.2 Effect of Temperature -- 4.2.3 Microbial Effect -- 4.3 Offshore Structure -- 4.4 Types of Corrosion -- 4.4.1 Uniform Corrosion -- 4.4.2 Pitting Corrosion -- 4.4.3 Crevice Corrosion -- 4.4.4 Galvanic Corrosion -- 4.4.5 Erosion-Corrosion -- 4.4.6 Stress Corrosion Cracking -- 4.4.7 Microbial Corrosion -- 4.5 Corrosion-Inhibition System -- 4.5.1 Cathodic Protection -- 4.5.2 Protective Coating -- 4.5.3 Alloy Selection -- 4.5.4 Design Modification -- 4.6 Challenges and Conclusion -- 4.6.1 Trends in Corrosion Research -- 4.6.2 Corrosion Management -- References -- Chapter 5 Corrosion in the Power Plant Industry -- Abbreviations -- 5.1 Introduction -- 5.2 Types of Corrosion -- 5.2.1 Uniform Corrosion -- 5.2.2 Erosion Corrosion -- 5.2.3 Galvanic Corrosion -- 5.2.4 Crevice Corrosion -- 5.2.5 Stress Corrosion -- 5.3 Corrosion in Thermal Power Plant -- 5.4 Causes of Corrosion -- 5.4.1 Salt -- 5.4.2 Humidity -- 5.4.3 Extreme Temperatures -- 5.4.4 Industrial Lubricants -- 5.4.5 Surface Moisture -- 5.4.6 Airborne Particles -- 5.5 Corrosion in the Electricity Generation Sector -- 5.5.1 Corrosion of Heat Exchanger Materials in Co-Combustion Thermal Power Plants -- 5.5.1.1 Sulfur -- 5.5.1.2 Chlorine -- 5.5.1.3 H2O -- 5.5.1.4 O2 -- 5.5.1.5 CO2 -- 5.5.1.6 Temperature -- 5.5.1.7 The Corrosion Mechanism in Thermal Power Plants.; 5.5.2 Factors Contributing to Thermal Energy Storage System Corrosion in Concentrated Solar Power Plants -- 5.5.2.1 Hot Corrosion -- 5.5.2.2 Localized Corrosion -- 5.5.2.3 Mechanically Assisted Corrosion -- 5.5.2.4 Flow-Accelerated Corrosion -- 5.5.3 Corrosion of Nuclear Metallic Materials -- 5.6 Measures to Prevent Corrosion -- 5.6.1 By Surface Coating -- 5.6.2 Through Joining Metal with Additional Electropositive Metal -- 5.6.3 Through Developing a Layer of Insoluble Phosphate or Chromate -- 5.7 Conclusion and Future Research Directions -- References -- Chapter 6 Corrosion in the Chemical Processing Industry -- 6.1 Introduction -- 6.2 Types of Corrosion in the Chemical Processing Industry -- 6.2.1 General Corrosion -- 6.2.2 Localized Corrosion -- 6.2.3 Environmental Cracking -- 6.3 Corrosion Mechanisms in Chemical Processes -- 6.4 Corrosion Control and Prevention -- 6.5 Monitoring and Inspection Techniques -- 6.6 Future Trends and Research Directions -- 6.7 Conclusions -- References -- Chapter 7 Chemical Processing Industry: Corrosion Dynamics and Prevention Techniques -- 7.1 Introduction -- 7.2 Corrosive Materials Within the Chemical Processing Industry -- 7.2.1 Chemical Processing Corrosion -- 7.2.1.1 Chlorine -- 7.2.1.2 Bromine -- 7.2.1.3 Hydrochloric Acid -- 7.2.1.4 Sulfuric Acid -- 7.2.1.5 Ammonia -- 7.2.1.6 Hydrogen -- 7.2.1.7 Oxygen -- 7.3 Corrosion in Specific Industries -- 7.3.1 Nuclear Power Corrosion -- 7.3.1.1 Food and ; Beverage Corrosion -- 7.4 Conclusion -- 7.5 Future Perspectives -- Acknowledgment -- References -- Chapter 8 Corrosion in the Food and Beverage Industry -- 8.1 Introduction -- 8.2 Corrosive Environment in Food Industry -- 8.3 Various Metals Used in Food Industry and Their Corrosion Phenomenon -- 8.3.1 Corrosion of Steel -- 8.3.2 Corrosion of Stainless Steel (SS) -- 8.3.3 Corrosion of Aluminum -- 8.3.4 Corrosion of Copper.; 8.3.5 Corrosion of Other Metals -- 8.4 Corrosion-Related Contamination Incidents -- 8.5 Types of Corrosion in the Food Industry -- 8.6 Factors Affecting Corrosion in Food Industry -- 8.7 Corrosion of Metals: A Literature Survey -- 8.8 Effective Corrosion Prevention -- 8.9 Challenges and Emerging Technologies for Corrosion Prevention -- 8.10 Conclusion -- Acknowledgments -- References -- Chapter 9 Corrosion and Corrosion Inhibition in the Pulp and Paper Industry -- 9.1 Introduction -- 9.2 Liquids Generated in Paper and Pulp Industry -- 9.3 Corrosion Inhibition in Paper and Pulp Industry -- 9.4 Conclusion -- References -- Chapter 10 Corrosion in the Aerospace Industry -- 10.1 Introduction -- 10.2 Factors Influencing Corrosion Susceptibility -- 10.2.1 Material Selection and Composition -- 10.2.2 Environmental Conditions -- 10.2.3 Operational Stresses -- 10.3 Types of Corrosion in Aerospace Applications -- 10.3.1 Atmospheric Corrosion -- 10.3.2 Galvanic Corrosion -- 10.3.3 Stress Corrosion Cracking -- 10.3.4 Corrosion Fatigue -- 10.4 State-of-the-Art Corrosion Mitigation Strategies -- 10.4.1 Protective Coatings -- 10.4.2 Corrosion-Resistant Alloys -- 10.4.3 Advanced Surface Treatments -- 10.4.4 Corrosion Monitoring Techniques -- 10.5 Challenges and Future Outlooks -- 10.6 Conclusion -- References -- Chapter 11 Corrosion in the Automotive Industry -- 11.1 Introduction -- 11.2 Types of Corrosion in the Automotive Industry -- 11.3 Corrosion Mechanisms -- 11.4 Influencing Factors -- 11.5 Protection Methods -- 11.6 Future Trends -- 11.7 Conclusion -- References -- Chapter 12 Corrosion Failures in the Nuclear Power Plant -- 12.1 Corrosion Phenomena in Nuclear Technology -- 12.2 Corrosion in Water-Cooled Reactors -- 12.3 Corrosion in Helium-Cooled Reactors -- 12.4 Corrosion in Molten Salt and Liquid Metal-Cooled Reactors -- 12.5 Stress Corrosion Cracking (SCC).; 12.5.1 Mechanisms of SCC -- 12.5.2 Types of SCC -- 12.5.3 Factors Influencing SCC -- 12.6 Flow-Accelerated Corrosion (FAC) -- 12.6.1 Historical Perspective -- 12.6.2 Mechanisms of FAC -- 12.6.3 Characteristics of FAC -- 12.6.4 Conditions Prone to FAC -- 12.7 Corrosion Effects in NPP Aspect -- 12.8 Corrosion Monitoring in Nuclear Power Plants -- 12.8.1 Importance of Corrosion Monitoring -- 12.8.2 Research Into Detection Techniques -- 12.8.3 In Situ Monitoring Developments -- 12.8.4 Future Challenges and Outlook -- 12.8.5 Limitations of Current Monitoring Methods -- 12.8.6 Online Ultratrace Analysis Solution -- 12.9 Corrosion Mitigation in Nuclear Power Plants -- 12.9.1 Corrosion Inhibitors -- 12.9.2 Stress Corrosion Cracking (SCC) -- 12.9.3 Irradiation-Assisted Stress Corrosion Cracking (IASCC) -- 12.9.4 Pressurized Water Stress Corrosion Cracking (PWSCC) -- 12.9.5 Intergranular Stress Corrosion Cracking (IGSCC) -- 12.9.6 Flow-Accelerated Corrosion (FAC) -- 12.9.7 Crud-Induced Localized Corrosion (CILC) -- 12.9.8 Microbial-Induced Corrosion (MIC) -- 12.10 Conclusion -- References -- Chapter 13 Corrosion Monitoring and Inspection Techniques in Industrial Environments -- 13.1 Introduction -- 13.2 Objectives of the Corrosion Monitoring -- 13.3 Elements of Corrosion Monitoring -- 13.4 Corrosion-Monitoring and Inspection Techniques -- 13.4.1 Coupon Technique: Overview and Assembly -- 13.4.2 Electrical Resistance (ER) Probes -- 13.4.2.1 Electrochemical ; Method -- 13.4.2.2 Field Signature Methods -- 13.4.2.3 Thin Layer Activation (TLA) -- 13.4.2.4 Chemical Analysis -- 13.4.2.5 Monitoring Hydrogen -- 13.4.2.6 Testing of Heat Exchangers and Spool Pieces -- 13.4.2.7 Monitoring of Bacteria -- 13.4.3 Data Management in Corrosion Inspection and Monitoring -- 13.5 Conclusion -- Acknowledgment -- References -- Index -- EULA.