Fundamentals of Manufacturing Engineering : Concepts and Applications

• Autore: Singh D. K
• Pubblicazione: Singapore : , : Springer, , 2024; ©2024
• Edizione: 3rd ed.
• Descrizione fisica: 1 online resource (625 pages)
• Disciplina: 670
• Nota di contenuto: Intro -- Preface to the Third Edition -- Preface to the Second Revised Edition -- Preface to the First Edition -- Acknowledgments -- Contents -- About the Author -- 1 Introduction to Materials and Their Properties -- 1.1 Introduction -- 1.2 Classification of Materials -- 1.3 Structure of Materials -- 1.4 Physical Properties of Materials -- 1.4.1 Specific Heat -- 1.4.2 Density and Specific Gravity -- 1.4.3 Thermal Conductivity -- 1.4.4 Thermal Expansion -- 1.4.5 Melting Point -- 1.4.6 Electrical Conductivity -- 1.5 Magnetic Properties of Materials -- 1.6 Mechanical Properties of Materials -- 1.6.1 Tensile Strength -- 1.6.2 True Stress-Strain Curves -- 1.6.3 Ductility -- 1.6.4 Compressive Strength -- 1.6.5 Torsional Strength -- 1.7 Hardness -- 1.7.1 Brinell Hardness Test -- 1.7.2 Rockwell Hardness Test -- 1.7.3 Vickers Hardness Test -- 1.7.4 Mohs Hardness Test -- 1.7.5 Knoop's Hardness Test -- 1.7.6 Durometer -- 1.8 Fatigue -- 1.9 Creep -- 2 Ferrous Materials and Their Heat Treatment -- 2.1 Introduction -- 2.2 Iron -- 2.3 Wrought Iron -- 2.4 Pig Iron -- 2.5 Steel -- 2.6 Plain Carbon Steel -- 2.7 Alloy Steel -- 2.8 Stainless Steel -- 2.8.1 Austenitic Stainless Steel -- 2.8.2 Ferritic Stainless Steel -- 2.8.3 Martensitic Stainless Steel -- 2.8.4 Precipitation-Hardening (PH) Stainless Steel -- 2.8.5 Duplex Stainless Steel -- 2.9 High-Speed Steel (HSS) -- 2.10 Tool Steel -- 2.11 Cast Iron -- 2.11.1 Grey Cast Iron -- 2.11.2 White Cast Iron -- 2.11.3 Malleable Cast Iron -- 2.11.4 Ductile Iron or Nodular Iron or Spheroidal Iron -- 2.12 Alloy Cast Iron -- 2.13 Common Alloying Elements Added to Steel -- 2.14 Micro Structures of Steel and Iron -- 2.14.1 Ferrite or Alpha-Ferrite or Alpha-Iron -- 2.14.2 Cementite -- 2.14.3 Pearlite -- 2.14.4 Ledeburite -- 2.14.5 Austenite or Gamma Iron -- 2.14.6 Bainite -- 2.14.7 Martensite -- 2.14.8 Troostite. ; 2.14.9 Sorbite -- 2.15 Heat Treatment of Ferrous Metals -- 2.16 Tempering -- 2.16.1 Austempering -- 2.16.2 Martempering -- 2.17 Annealing -- 2.17.1 Full Annealing -- 2.17.2 Process Annealing -- 2.17.3 Stress-Relief Annealing -- 2.17.4 Cyclic Annealing -- 2.18 Normalizing -- 2.19 Spheroidizing -- 2.20 Hardening -- 2.21 Surface Hardening -- 2.22 Carburizing -- 2.22.1 Solid Carburizing -- 2.22.2 Gas Carburizing -- 2.22.3 Liquid Carburizing -- 2.23 Cyaniding -- 2.24 Carbonitriding -- 2.25 Nitriding -- 2.26 Flame Hardening -- 2.27 Induction Hardening -- 3 Nonferrous Materials and Their Heat Treatment -- 3.1 Introduction -- 3.2 Aluminium and Aluminium Alloys -- 3.2.1 Duralumin -- 3.2.2 Alclad -- 3.2.3 Y-Alloy -- 3.3 Copper and Copper-Based Alloys -- 3.3.1 Brass -- 3.3.2 Bronze -- 3.3.3 Gun Metal -- 3.3.4 Phosphor Bronze -- 3.3.5 Aluminium Bronze -- 3.3.6 Silicon Bronze -- 3.4 Nickel-Based Alloys -- 3.4.1 Monel Metal -- 3.5 Low-Melting Alloys -- 3.6 Lead -- 3.7 Tin -- 3.8 Zinc -- 3.9 Heat Treatment of Nonferrous Metals -- 3.10 Precipitation Hardening -- 4 Nonconventional Materials -- 4.1 Superalloys or High-Temperature Materials -- 4.2 Composite Materials -- 4.2.1 Composition of Composites -- 4.2.2 Reinforcement of Composites -- 4.2.3 Examples of Composites -- 4.2.4 Properties of Composites -- 4.2.5 Advanced Composites -- 4.2.6 Applications of Composites -- 4.3 Polymers -- 4.3.1 Properties and Uses of Polymers -- 4.3.2 Polymerization -- 4.3.3 Classification of Polymers -- 4.3.4 Thermoplastic Polymer -- 4.3.5 Thermosetting Polymer -- 4.4 Ceramics -- 4.5 Refractory Materials -- 4.5.1 Types of Refractories -- 4.6 Abrasives -- 4.7 Coated Abrasives -- 5 Introduction to Casting -- 5.1 Introduction -- 5.2 Casting Terminology -- 5.3 Types of Moulds and Moulding Processes -- 5.4 Types of Patterns -- 5.4.1 Solid Pattern -- 5.4.2 Split Pattern. ; 5.4.3 Match-Plate Pattern -- 5.4.4 Cope and Drag Pattern -- 5.4.5 Gated Pattern -- 5.4.6 Sweep Pattern -- 5.4.7 Skeleton Pattern -- 5.4.8 Loose Piece Pattern -- 5.5 Pattern Allowances -- 5.5.1 Shrinkage Allowance -- 5.5.2 Draft Allowance -- 5.5.3 Machining Allowance -- 5.5.4 Distortion Allowance -- 5.5.5 Shake Allowance -- 5.6 Melting Furnaces -- 5.6.1 Electric Furnace -- 5.6.2 Induction Furnace -- 5.6.3 Crucible Furnace -- 5.6.4 Cupola Furnace -- 5.6.5 Charging and Combustion Zone in Cupola -- 5.7 Suitability of Casting Process -- 5.8 Solidification of Casting -- 5.8.1 Solidification of Pure Metals -- 5.8.2 Solidification of Alloy -- 5.9 Iron-Carbon Equilibrium Diagram -- 5.10 Residual Stresses in Castings -- 5.11 Heat Treatment of Castings -- 5.12 Material Selection in Casting -- 5.12.1 Ferrous Casting Alloys -- 5.12.2 Cast Iron -- 5.12.3 Grey Cast Iron or Grey Iron -- 5.12.4 Malleable Cast Iron or Malleable Iron -- 5.12.5 Ductile Iron or Nodular Iron or Spheroidal Iron -- 5.12.6 White Cast Iron -- 5.12.7 Cast Steels -- 5.12.8 Cast Stainless Steels -- 5.12.9 Nonferrous Casting Alloys -- 5.12.10 Aluminium-Base Alloys -- 5.12.11 Copper-Base Alloys -- 5.12.12 Magnesium-Base Alloys -- 5.12.13 Zinc-Base Alloys -- 5.12.14 Tin-Base Alloys -- 5.13 Moulding Sand -- 5.14 Properties of Moulding Sand -- 5.14.1 Permeability -- 5.14.2 Refractoriness -- 5.14.3 Cohesiveness -- 5.14.4 Collapsibility -- 5.15 Testing of Moulding Sand -- 5.15.1 Test for Moisture Content -- 5.15.2 Clay Content Test -- 5.15.3 Fineness Test -- 5.15.4 Permeability Test -- 5.15.5 Mould and Core Hardness Test -- 5.15.6 Sand Strength Test -- 5.16 Sand Conditioning and Reconditioning -- 5.17 Defects in Sand Casting -- 5.18 Inspection of Casting -- 5.19 Nondestructive Inspection and Testing -- 5.19.1 Liquid Penetrant Inspection -- 5.19.2 Ultrasonic Inspection -- 5.19.3 Radiographic Testing. ; 5.19.4 Magnetic Particle Inspection -- 5.19.5 Eddy-Current Inspection -- 5.19.6 Thermal Testing -- 5.19.7 Advanced Optical Methods -- 5.19.8 Resistivity Method -- 5.19.9 Chemical Analysis and Topography of Surfaces -- 5.19.10 Acoustic-Emission Monitoring -- 5.19.11 Pressure Testing -- 6 Casting Processes -- 6.1 Shell Mould Casting -- 6.1.1 Introduction -- 6.1.2 Process Details -- 6.1.3 Advantages -- 6.1.4 Limitations -- 6.1.5 Materials to be Cast by This Method -- 6.1.6 Typical Applications -- 6.2 Plaster Mould Casting -- 6.3 Ceramic Mould Casting -- 6.3.1 Introduction -- 6.3.2 Other Names of the Process -- 6.3.3 Process Details -- 6.3.4 Advantages -- 6.3.5 Limitations -- 6.3.6 Materials to be Cast by This Method -- 6.3.7 Typical Applications -- 6.4 Permanent Mould Casting -- 6.4.1 Introduction -- 6.4.2 Other Names of the Process -- 6.4.3 Process Details -- 6.4.4 Advantages -- 6.4.5 Limitations -- 6.4.6 Materials to be Cast by This Method -- 6.4.7 Typical Applications -- 6.5 Slush Casting -- 6.6 Vacuum Casting -- 6.7 High-Pressure Die Casting -- 6.7.1 Introduction -- 6.7.2 Other Names of the Process -- 6.7.3 Process Details -- 6.7.4 Advantages -- 6.7.5 Limitations -- 6.7.6 Materials to be Cast by This Method -- 6.7.7 Typical Applications -- 6.7.8 Types of High-Pressure Die Casting -- 6.8 Hot-Chamber Die Casting -- 6.9 Cold-Chamber Die Casting -- 6.10 Low-Pressure Die Casting -- 6.10.1 Introduction -- 6.10.2 Other Names of the Process -- 6.10.3 Process Details -- 6.10.4 Advantages -- 6.10.5 Limitations -- 6.10.6 Materials to be Cast by This Method -- 6.10.7 Typical Applications -- 6.11 Full Mould Casting -- 6.11.1 Introduction -- 6.11.2 Other Names of the Process -- 6.11.3 Process Details -- 6.11.4 Advantages -- 6.11.5 Limitations -- 6.11.6 Materials to be Cast by This Method -- 6.11.7 Typical Applications -- 6.12 Investment Casting. ; 6.12.1 Introduction -- 6.12.2 Other Names of the Process -- 6.12.3 Process Details -- 6.12.4 Advantages -- 6.12.5 Limitations -- 6.12.6 Materials to be Cast by This Method -- 6.12.7 Typical Applications -- 6.13 Centrifugal Casting -- 6.13.1 Advantages -- 6.13.2 Limitations -- 6.13.3 Metals to be Cast by This Method -- 6.13.4 Typical Applications -- 6.13.5 Types of Centrifugal Casting -- 6.14 True Centrifugal Casting -- 6.15 Semi-Centrifugal Casting -- 6.16 Centrifuging -- 6.17 Electromagnetic Casting -- 6.18 Squeeze Casting -- 6.19 Continuous Casting -- 6.19.1 Introduction -- 6.19.2 Other Names of the Process -- 6.19.3 Process Details -- 6.19.4 Advantages -- 6.19.5 Limitations -- 6.19.6 Materials to be Cast by This Method -- 6.19.7 Typical Applications -- 7 Design Considerations in Casting -- 7.1 Design of Section Geometry -- 7.2 Design of Gating System -- 7.2.1 Theoretical Considerations in the Design of Gating System -- 7.3 Design of Pouring Basin -- 7.4 Sprue Design -- 7.5 Design of Runners and Gates -- 7.6 Design of Parting Plane -- 7.7 Design of Riser -- 7.7.1 Shrinkage Characteristics of Grey Cast Iron and Riser -- 7.7.2 Riser Shape -- 7.7.3 Riser Size -- 7.7.4 Positioning of Risers -- 7.8 Draft Consideration in Design -- 7.9 Design of Core and Cored Hole -- 7.10 Machining Allowance Consideration in Casting -- 7.11 Design for Dimensional Tolerances -- 7.12 Economic Aspects of Casting -- 8 Introduction to Joining Processes -- 8.1 Introduction -- 8.2 Welding Process -- 8.3 Classification of Welding Processes -- 8.4 Weldability -- 8.5 Selection Criteria in Welding -- 8.6 Weld Inspection -- 8.6.1 Destructive Testing -- 8.6.2 Tension Test -- 8.6.3 Tension-Shear Test -- 8.6.4 Tension Tests for Resistance Welds -- 8.6.5 Bend Test -- 8.6.6 Impact Test -- 8.6.7 Hardness Test -- 8.6.8 Fatigue Test -- 8.6.9 Creep Test -- 8.6.10 Corrosion Test. ; 8.6.11 Nick Break Test.
• Titolo autorizzato: Fundamentals of Manufacturing Engineering
• ISBN: 9789819987672
• Formato: Materiale a stampa
• Livello bibliografico: Monografia
• Lingua di pubblicazione: Inglese
• Record Nr.: 9910865254803321
• Lo trovi qui: Univ. Federico II