Industrial Strategies and Solutions for 3D Printing : Applications and Optimization

• Autore: Vanaei Hamid Reza
• Pubblicazione: Newark : , : John Wiley & Sons, Incorporated, , 2024; ©2024
• Edizione: 1st ed.
• Descrizione fisica: 1 online resource (323 pages)
• Disciplina: 621.9/88
• Soggetto topico: Three-dimensional printing - Industrial applications
• Altri autori: KhelladiSofiane TcharkhtchiAbbas
• Nota di contenuto: Cover -- Title Page -- Copyright -- Contents -- List of Contributors -- Preface -- Chapter 1 3D Printing as a Multidisciplinary Field -- 1.1 Introduction -- 1.2 Unveiling the Foundations: Grasping the Essential Features of 3D Printing -- 1.2.1 Historical Review -- 1.2.2 Potential of 3D Printing from Lab to Industry -- 1.2.3 Challenges and Potential Roadmap Toward Solving them in 3D Printing -- 1.2.3.1 High Building Rate 3D Printing Process -- 1.2.3.2 Big Area Additive Manufacturing (BAAM) System -- 1.2.3.3 Faster FFF 3D Printing System -- 1.2.3.4 Improvement of Interfacial Bonding and Strength in Z‐Direction -- 1.2.4 Role of Controlling Factors in 3D Printing -- 1.3 Multiphysics Behavior in 3D Printing Process -- 1.3.1 Physicochemical and Mechanical Phenomena of 3D‐printed Parts -- 1.3.2 Thermal Features of 3D‐printed Parts -- 1.3.3 Rheological Evaluations in 3D Printing -- 1.3.3.1 Mastering the Flow: Essential Fundamentals of Rheology -- 1.3.3.2 Optimizing with Rheological Insights -- 1.3.4 In‐process Temperature Monitoring in 3D Printing -- 1.4 3D Printing Perfection: Unveiling the Power of Optimization -- 1.4.1 Importance of Multiphysics Evaluation in 3D Printing -- 1.4.2 Optimizing the Controlling Factors and Characteristics of 3D‐printed Parts -- 1.4.3 Role of Machine Learning in 3D Printing -- 1.5 Future Outlook -- 1.5.1 Emerging Horizons in Multidisciplinary 3D Printing -- 1.5.2 Building Life with Precision -- 1.5.3 Architectural Revolution: Design and Construction Reimagined -- 1.5.4 Sustainable Manufacturing: A Green Revolution -- 1.6 Summary and Outlooks: Pioneering a Multidisciplinary Renaissance -- References -- Chapter 2 Potential of 3D Printing from Lab to Industry -- 2.1 Introduction -- 2.2 Architecture and Construction Industry -- 2.3 Healthcare and Medical Industry -- 2.3.1 Dental and Craniomaxillofacial -- 2.3.2 Medical Devices. ; 2.3.3 Drug Delivery and Pharmaceutical -- 2.3.4 Tissue Engineering -- 2.3.5 Personalized Treatment -- 2.4 Textile and Fashion Industry -- 2.5 Food Industry -- 2.6 Aerospace Industry -- 2.7 Conclusions and Future Perspectives -- References -- Chapter 3 Applicable Materials and Techniques in 3D Printing -- 3.1 Introduction -- 3.2 Materials in 3D Printing -- 3.2.1 Metals -- 3.2.1.1 Aluminum Alloys -- 3.2.1.2 Stainless Steel -- 3.2.1.3 Titanium Alloys -- 3.2.1.4 Nickel‐based Shape Memory Alloys -- 3.2.1.5 Cobalt Chrome Alloys -- 3.2.2 Polymers -- 3.2.2.1 Polylactide -- 3.2.2.2 Acrylonitrile Butadiene Styrene -- 3.2.2.3 Polyamide -- 3.2.2.4 Polycarbonate -- 3.2.3 Ceramics -- 3.2.4 Composites -- 3.2.4.1 Fiber Reinforced Composites -- 3.2.4.2 Particle Reinforced Composites -- 3.3 Techniques in 3D Printing -- 3.3.1 Fused Deposition Modeling -- 3.3.2 Powder Bed Fusion -- 3.3.3 Direct Energy Deposition -- 3.3.4 Binder Jetting -- 3.3.5 Material Jetting -- 3.3.6 Sheet Lamination -- 3.3.7 Vat Photopolymerization -- 3.4 Summary and Outlook -- References -- Chapter 4 Diverse Application of 3D Printing Process -- 4.1 Introduction -- 4.2 3D Printing: Transforming Manufacturing Landscapes -- 4.3 Application of 3D Printing: Different Manufacturing Technology -- 4.3.1 Fused Deposition Modeling -- 4.3.1.1 Revolutionizing Prototyping with Fused Deposition Modeling (FDM) -- 4.3.1.2 Functional End‐Use Parts in Manufacturing -- 4.3.1.3 Medical Advancements Through FDM -- 4.3.1.4 Education and Conceptual Learning -- 4.3.1.5 Sustainability and Customization -- 4.3.2 Stereolithography -- 4.3.2.1 Precision Prototyping and Beyond with Stereolithography (SLA) -- 4.3.2.2 Tailoring the Medical Landscape -- 4.3.2.3 Architectural and Design Elegance -- 4.3.2.4 Jewelry and Fashion Innovation -- 4.3.2.5 Educational Enrichment and Research -- 4.3.3 Binder Jetting. ; 4.3.3.1 Redefining Metal Fabrication with Binder Jetting Technology -- 4.3.3.2 Ceramic Applications and Engineering Advancements -- 4.3.3.3 Transforming Customization and Product Design -- 4.3.3.4 Architectural and Artistic Exploration -- 4.3.3.5 Promoting Sustainable Practices and Material Efficiency -- 4.3.4 Power Bed Fusion -- 4.3.4.1 Empowering Aerospace Innovation with Powder Bed Fusion -- 4.3.4.2 Medical Advancements Through PBF Techniques -- 4.3.4.3 High‐Performance Components in Automotive Engineering -- 4.3.4.4 Unlocking Design Possibilities with Customization -- 4.3.5 Selective Laser Sintering -- 4.3.5.1 Elevating Manufacturing Precision with Selective Laser Sintering (SLS) -- 4.3.5.2 Aerospace Innovation Through SLS -- 4.3.5.3 Medical Devices and Prosthetics -- 4.3.5.4 Automotive Engineering and Rapid Prototyping -- 4.3.5.5 Tooling and Manufacturing Efficiency -- 4.3.6 Direct Energy Deposition (DED) -- 4.3.6.1 Empowering Large‐Scale Manufacturing with DED -- 4.3.6.2 Aerospace Advancements with DED -- 4.3.6.3 Oil and Gas Infrastructure Enhancement -- 4.3.6.4 Tooling and Mold Manufacturing -- 4.3.6.5 Repair and Refurbishment -- 4.4 Application of 3D Printing: Industrial Sector -- 4.4.1 Automotive Innovation Driven by 3D Printing -- 4.4.2 Aerospace Advancements Through 3D Printing -- 4.4.3 3D Printing in Turbomachinery -- 4.4.4 Food Industry -- 4.4.5 Medical Breakthroughs with 3D Printing -- 4.4.6 Electronic Industry -- 4.4.7 Construction Industry: Architecture and Building -- 4.4.8 Fashion Industry -- 4.5 Summary -- References -- Chapter 5 Redefining Fabrication: Emerging Challenges in the Evaluation of 3D‐printed Parts -- 5.1 Introduction: Scope and Definition -- 5.2 Historical Review -- 5.3 Technological Challenges in ME‐3DP -- 5.3.1 The Symptoms of ME‐3DP -- 5.3.1.1 Poor Process Reliability -- 5.3.1.2 Low Printing Speed. ; 5.3.1.3 Part Distortion -- 5.3.1.4 Unpredictable Properties -- 5.3.2 The Root Cause -- 5.3.2.1 Process Complexity: ME‐3DP vs Injection Molding -- 5.3.2.2 The Extrusion Process -- 5.3.2.3 Anisotropy and the Poor Strength in Z‐direction of 3D‐printed Parts -- 5.3.2.4 The Lower Building Rate of ME‐3DP -- 5.4 Future Perspective: Potential Roadmaps Toward Solving the Key Challenges of ME‐3DP -- 5.5 High Building Rate ME‐3DP Process -- 5.6 Big Area Additive Manufacturing (BAAM) System -- 5.7 Faster FFF 3D Printing System -- 5.8 Improvement of Interfacial Bonding and Strength in Z‐direction -- 5.9 Conclusions -- References -- Chapter 6 Importance of Multi‐objective Evaluation in 3D Printing -- 6.1 Introduction -- 6.2 The Current State of Multi‐Objective Evaluation of 3DP -- 6.2.1 Part Orientation Problem in 3DP -- 6.2.2 Printer Selection Problem in 3DP -- 6.2.3 Part‐to‐Printer Assignment Problem in 3DP -- 6.3 Decision Support System for 3DP Under Multi‐Objective Evaluation -- 6.3.1 Part Orientation -- 6.3.1.1 Data Envelopment Analysis (DEA) -- 6.3.1.2 Analytic Hierarchy Process (AHP) -- 6.3.1.3 Linear Normalization (LN) -- 6.3.1.4 Illustrative Case Study for Part Orientation -- 6.3.2 Printer Selection -- 6.3.2.1 Fuzzy Analytic Hierarchy Process (FAHP) -- 6.3.2.2 Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS) -- 6.3.2.3 Illustrative Case Study for Printer Selection -- 6.3.3 Part‐to‐Printer Scheduling -- 6.3.3.1 Multi‐objective Optimization -- 6.3.3.2 Illustrative Case Study for Part‐to‐Printer Assignment -- 6.4 Discussion and Managerial Implication -- 6.5 Conclusion -- References -- Chapter 7 Role of Controlling Factors in 3D Printing -- 7.1 Introduction -- 7.2 FFF Process Parameters -- 7.3 Controlling Factors as a Source of Heat Transfer -- 7.4 Impact of Controlling Factors on Mechanical Features of 3D‐Printed Parts. ; 7.5 Role of Controlling Factors on Interfacial Bonding of 3D‐Printed Parts -- 7.6 Role of Controlling Factors on Optimization of 3D‐Printed Parts -- 7.7 Summary and Outlook -- References -- Chapter 8 Physico‐chemical Features of 3D‐printed Parts -- 8.1 Introduction -- 8.2 Fused Filament Fabrication -- 8.3 Different Types of Applicable Materials in FFF -- 8.3.1 Classification of Polymers -- 8.3.1.1 Amorphous Polymers -- 8.3.1.2 Semi‐crystalline Polymers -- 8.3.2 Classification of Polymer Composites -- 8.3.2.1 Structural Polymer Matrix Composites -- 8.3.2.2 Functional Polymer Matrix Composites -- 8.4 Physicochemical Characterization of 3D‐printed Parts -- 8.4.1 Physical Properties of 3D‐printed Parts -- 8.4.1.1 Mechanical Properties -- 8.4.1.2 Thermal Properties -- 8.4.1.3 Electrical and Optical Properties -- 8.4.2 Chemical Properties -- 8.4.2.1 Molecular Weight -- 8.4.2.2 Chemical Permeability -- 8.4.2.3 Chemical Resistance -- 8.4.2.4 Chemical Degradability -- 8.5 Effect of Phase Change on the Quality of 3D‐Printed Parts -- 8.5.1 The Factors that Affect the Crystallization of 3D‐Printed Parts -- 8.5.2 The Effect of Crystallinity on Physical Properties -- 8.5.2.1 Optical Properties -- 8.5.2.2 Thermal Properties -- 8.5.2.3 Water Absorption and Wear Resistance -- 8.5.2.4 Mechanical Properties -- References -- Chapter 9 3D Printing Optimization: Importance of Rheological Evaluation in 3D Printing -- 9.1 Introduction -- 9.2 Fundamentals of Viscosity -- 9.3 Resistance of Materials to Flow -- 9.3.1 Modulus -- 9.3.2 Viscosity -- 9.3.3 Relaxation Time -- 9.4 Materials with Different Rheological Behaviors -- 9.4.1 Elastic Materials -- 9.4.2 Viscous Materials -- 9.4.3 Plastic Materials -- 9.5 Different Rheological Behaviors at Constant Pressure and Temperature -- 9.5.1 Newtonian Liquids -- 9.5.2 Time‐independent Non‐Newtonian Liquids -- 9.6 Viscoelastic Behavior. ; 9.7 3D Printing of Thermoplastic Polymers.
• Sommario/riassunto: "Additive manufacturing (AM), commonly referred to as 3D printing, is the process of creating three-dimensional (3D) solid objects by adding layers of one or multiple materials. This innovative technique is known for its free-form fabrication approach, resulting in a significant reduction in energy consumption and minimal material waste. Today, AM technology finds extensive application in various industries, including jewelry, footwear, industrial design, architecture, engineering, automotive, aerospace, dental, and medical sectors."--
• Titolo autorizzato: Industrial Strategies and Solutions for 3D Printing
• ISBN: 9781394150311; 9781394150304
• Formato: Materiale a stampa
• Livello bibliografico: Monografia
• Lingua di pubblicazione: Inglese
• Record Nr.: 9910840616003321
• Lo trovi qui: Univ. Federico II