Process plant operating procedures : synthesis, simulation and abnormal situation management / / Chuei-Tin Chang, Hao-Yeh Lee, Vincentius Surya Kurnia Adi

• Autore: Chang Chuei-Tin
• Pubblicazione: Cham, Switzerland : , : Springer, , [2021]; ©2021
• Descrizione fisica: 1 online resource (367 pages)
• Disciplina: 660.2815
• Soggetto topico: Chemical process control; Chemical process control - Automation
• Persona (resp. second.): LeeHao-Yeh; Kurnia AdiVincentius Surya
• Nota di contenuto: Intro -- Series Editor's Foreword -- Preface -- Contents -- 1 Introduction -- 1.1 Graphical Representations of Chemical Processes -- 1.1.1 Process Flow Diagram -- 1.1.2 Piping and Instrumentation Diagram -- 1.2 Graphical Representations of Operating Procedures -- 1.3 Problem Statement -- 1.4 Framework and Organization -- References -- 2 Heuristic Approach to Procedure Synthesis -- 2.1 Heuristic Rules -- 2.2 Dynamic Simulation Software -- 2.3 Pilot Setups -- 2.4 Illustrative Examples -- References -- 3 Model-Based Approach to Procedure Synthesis -- 3.1 Hierarchical Structure of Chemical Processes -- 3.2 Discrete-Event System Models -- 3.2.1 Languages -- 3.2.2 Automata -- 3.2.3 Petri Nets -- 3.3 Supervisory Controllers -- 3.4 Control Specifications -- 3.5 Systematic Synthesis of Operating Procedures -- 3.5.1 Process Description -- 3.5.2 Components -- 3.5.3 Control Specifications -- 3.5.4 Supervisor Generation -- 3.5.5 Procedure Synthesis -- References -- 4 Normal Operating Procedures Based on Dynamic Simulations -- 4.1 Startup Operations of Simple DCs -- 4.2 Startup Operations of Extractive DCs -- References -- 5 Petri Net-Based Operating Procedures -- 5.1 Cleaning Operation of a Pipeline Network -- 5.1.1 Representation of Material-Transfer Paths -- 5.1.2 Enumeration of Possible Routes -- 5.1.3 Route Selection Procedures -- 5.1.4 Equipment Models -- 5.1.5 Generation of Operation Steps -- 5.1.6 Execution of Multiple Tasks -- 5.2 Material Transportation in a Batch Plant -- 5.2.1 Component Models -- 5.2.2 Generation of Operation Steps -- 5.2.3 Identification of Feasible Routes -- 5.2.4 Execution of Multiple Tasks -- 5.3 Automatic Synthesis of Batch Operating Procedures in Beer Filtration Plant -- 5.3.1 Stage-Based Operating Procedures -- 5.3.2 Time-Based Operating Procedures -- 5.4 Semiconductor Manufacturing Process Scheduling Strategy. ; 5.4.1 Petri Net Models -- 5.4.2 Optimal Scheduling Strategy -- 5.4.3 Token Movements -- 5.4.4 Shared Resources -- 5.4.5 Linearization of Minimum-Horizon Model -- 5.4.6 Final Test Process -- 5.5 Concluding Remarks -- References -- 6 Normal Operating Procedures Obtained with Untimed Automata -- 6.1 Extended Finite Automata -- 6.2 An Illustrative Example -- 6.3 Component Models -- 6.3.1 Actuators -- 6.3.2 PID Controller -- 6.4 Intrinsic Stages and Their Control Specifications -- 6.5 Procedure Synthesis -- 6.6 Dynamic Simulation -- 6.7 Additional Examples -- 6.7.1 Semi-batch Reaction -- 6.7.2 Distillation Startup -- 6.8 Concluding Remarks -- Appendix 6.1 Component Models Used in Flash Startup Example -- Appendix 6.2 Control Specifications Used in Flash Startup Example -- References -- 7 Normal Operating Procedures Obtained with Timed Automata -- 7.1 Timed Automata -- 7.2 Process Structure -- 7.3 Construction of Component Models -- 7.3.1 Actuators and PID Controllers -- 7.3.2 Flash Drum -- 7.4 Intrinsic Stages and Their Control Specifications -- 7.4.1 Control Specifications for Stage 1 -- 7.4.2 Control Specifications for Stage 2 -- 7.4.3 Control Specifications for Stage 3 -- 7.5 Procedure Synthesis -- 7.6 Dynamic Simulation Studies -- 7.7 Another Example -- 7.7.1 Operation Stages -- 7.7.2 Feasible Operating Procedures -- 7.7.3 Unsafe Operating Procedures -- 7.7.4 Comparison with Aspen Built-in Procedure -- 7.8 Concluding Remarks -- Appendix 7.1 Exploratory and Test Runs on Aspen Plus Dynamics -- State Variables -- State Transition Times -- Appendix 7.2 Component Models and Layer Model Used in the Flash Startup Example -- Component Models in Level 3 -- Component Models in Level 5 -- Layer Model -- Appendix 7.3 A Detailed Listing of the Guards and Updates of Every Edge in the Component Model of Flash Drum. ; Appendix 7.4 Task File Used for SFC-7.3 Simulation -- References -- 8 Generation of Test Plans for Fault Diagnosis with Untimed Automata -- 8.1 Model-Building Methods -- 8.2 Observable Event Traces in Diagnoser -- 8.3 Control Specifications for Diagnostic Tests -- 8.3.1 Test Target -- 8.3.2 Auxiliary Constraint -- 8.4 Test-Plan Synthesis -- 8.5 Case Studies -- 8.5.1 A Three-Tank Buffer System -- 8.5.2 A Beer Filtration Plant -- 8.6 Concluding Remarks -- References -- 9 Synthesis of Diagnostic Tests Based on Timed Automata -- 9.1 Model-Building Approach -- 9.2 Exhaustive Enumeration of Fault Propagation Scenarios -- 9.3 Construction of Test Plans -- 9.4 Case Studies -- 9.5 Concluding Remarks -- References -- 10 Synthesis of Diagnostic Test Plans Based on Hybrid Automata -- 10.1 Illustrative Example -- 10.2 Automata Built with Engineering Knowledge -- 10.2.1 PID Controller and Actuator -- 10.2.2 Process Configuration -- 10.2.3 Processing Units -- 10.2.4 Sensors -- 10.2.5 PLC or Operator -- 10.2.6 System Hierarchy -- 10.2.7 Path Explosion -- 10.3 Automata Built with Simulation and/or Historical Data -- 10.4 Hybrid Models -- 10.5 Observable Event Traces -- 10.6 Test Plan Synthesis -- 10.7 Validation of Test Plans -- 10.7.1 Trace Tr02.1 -- 10.7.2 Trace Tr02.2 -- 10.7.3 Trace Tr02.3 -- 10.8 Additional Case Studies -- 10.8.1 Process Description -- 10.8.2 Aggregated Hybrid Model -- 10.8.3 Diagnoser -- 10.8.4 Test Plans -- 10.9 Concluding Remarks -- References -- Index.
• Titolo autorizzato: Process Plant Operating Procedures
• ISBN: 3-030-70978-7
• Formato: Materiale a stampa
• Livello bibliografico: Monografia
• Lingua di pubblicazione: Inglese
• Record Nr.: 9910488693303321
• Lo trovi qui: Univ. Federico II
• Serie: Advances in industrial control.