Advances in machining of composite materials : conventional and non-conventional processes / / Islam Shyha and Dehong Huo, editors

• Pubblicazione: Cham, Switzerland : , : Springer, , [2021]; ©2021
• Descrizione fisica: 1 online resource (547 pages)
• Disciplina: 624
• Soggetto topico: Civil engineering
• Persona (resp. second.): ShyhaIslam; HuoDehong
• Nota di contenuto: Intro -- Contents -- Introduction -- 1 Composite Materials -- 2 Classifications of Composite Materials -- 2.1 Classification Based on the Matrix -- 2.2 Classification Based on Reinforcement Size -- 3 Machining of Composite Materials -- 4 Structure of the Book -- References -- Fibre Reinforced Polymer Composites -- 1 Introduction -- 2 Classification of Polymer Matrix Composites -- 2.1 Glass Fibre -- 2.2 Carbon Fibre -- 2.3 Aramid Fibre -- 2.4 Boron Fibre -- 2.5 Resin Matrix -- 3 Properties of FRP Composites -- 4 Manufacturing Techniques of FRP Composites -- 4.1 Laminated Composites -- 4.2 Cylindrical Structures -- 5 Applications of FRP Composites -- 5.1 Aircraft and Aerospace Applications -- 5.2 Military Applications -- 5.3 Mobile Phone Applications -- 5.4 Automotive Applications -- 5.5 Infrastructure Applications -- 5.6 Sporting Goods Applications -- 6 Review Questions -- References -- Conventional Machining Processes of Fibre Reinforced Polymer Composites -- 1 Introduction -- 2 Characteristics of Conventional Machining of FRPs -- 3 Removal Mechanisms -- 3.1 Influence of Fibre Direction -- 3.2 Influence of Cutting Angle of the Cutter -- 4 Classification of Conventional Machining Processes of FRPs -- 4.1 Turning Processes -- 4.2 Drilling Processes -- 4.3 Milling Processes -- 5 Cutting Tools for Conventional Machining of FRPs -- 6 Review Questions -- References -- Nonconventional Machining Processes of Fibre Reinforced Polymer Composites -- 1 Introduction -- 2 Overview of Nonconventional Machining Process for FRPs -- 3 Classification of Nonconventional Machining Processes of FRPs -- 4 Abrasive Waterjet Machining (AWJM) -- 4.1 Material Removal Mechanisms of Abrasive Waterjet Machining -- 4.2 Abrasive Waterjet Machining Characteristics of FRPs -- 5 Laser Beam Machining (LBM) -- 5.1 Material Removal Mechanisms of Laser Beam Machining. ; 5.2 Features of Laser Beam Machining of FRPs -- 6 Electrical Discharge Machining (EDM) -- 6.1 Material Removal Mechanisms of Electrical Discharge Machining -- 6.2 Features of Electrical Discharge Machining of FRPs -- 7 Summary -- 8 Review Questions -- References -- Modelling Machining of FRP Composites -- 1 Introduction -- 2 Chip Formation Mechanisms of FRP Composites -- 3 Classification of Numerical Modelling Techniques -- 4 Finite Element Modelling When Cutting FRP Composites -- 4.1 Macro-Mechanical Approach -- 4.2 Micro-Mechanical and Mesoscale Approaches -- 5 Mesh-Free Modelling When Cutting FRP Composites -- 5.1 Smoothed Particle Hydrodynamics -- 5.2 Discrete Element Method -- 5.3 Element-Free Galerkin Method -- 6 Summary -- 7 Review Questions -- References -- Metal Matrix Composites -- 1 Introduction -- 1.1 Matrix -- 1.2 Reinforcements -- 1.3 Interfaces -- 2 Classification of MMCs -- 2.1 Fibre Reinforced MMCs -- 2.2 Particle Reinforced Composites -- 2.3 Multi-layer Laminate Composites -- 3 Manufacturing Techniques of MMCs -- 3.1 Solid-State Processing Methods -- 3.2 Liquid Processing Methods -- 3.3 In Situ Processes -- 3.4 Additive Manufacturing -- 4 Predicting Properties of MMCs -- 4.1 Volume and Weight Fractions -- 4.2 Density -- 4.3 Coefficient of Thermal Expansion (CTE) -- 4.4 Modulus of Elasticity -- 4.5 Tensile Strength -- 5 Strengthening Mechanisms -- 5.1 Dislocation Strengthening -- 5.2 Grain Refinement Strengthening -- 5.3 Orowan Strengthening -- 6 Review of Mechanical Properties of Developed MMCs -- 7 Application of MMCs -- 8 Review Questions -- References -- Conventional Machining of Metal Matrix Composites -- 1 Introduction -- 2 Chip Formation Mechanism -- 3 Effects of Cutting Parameters and Built-up Edge -- 3.1 Effects of Cutting Parameters -- 3.2 Built-up Edge -- 4 Cutting Tools Wear for Machining of MMCs. ; 4.1 Uncoated Carbide Tools -- 4.2 Coated Carbide Tools -- 4.3 Cubic Boron Nitride Tools -- 4.4 Polycrystalline Diamond Tools -- 5 Micromachining of MMCs -- 5.1 Size Effect in Micromachining -- 5.2 State-of-the-Art of Micromachining of Metal-Based Nanocomposites -- 5.3 Tool Wear Mechanism in Micromachining of MMCs -- 6 Summary -- 7 Review Questions -- References -- Non-conventional Machining of Metal Matrix Composites -- 1 Introduction -- 1.1 MMC Material and Machining Characteristics -- 1.2 Non-conventional Machining of Composites -- 2 Laser Processing -- 2.1 Laser Drilling of Aluminium Metal Matrix Composites -- 2.2 Water-Jet Guided Laser Drilling of Aluminium Metal Matrix Composites -- 3 Electrical Discharge Machining -- 3.1 EDM of Particulate Reinforced Metals -- 3.2 Die-Sink EDM of Particle Reinforced Metals -- 3.3 EDM of Fibre Reinforced Metals -- 4 Abrasive Waterjet Machining -- 4.1 Material Removal Mechanism -- 4.2 Particle Reinforced Metal Matrix Composites -- 4.3 Fibre Reinforced Metal Matrix Composites -- 5 Electrochemical Machining -- 5.1 Material Removal Mechanism -- 5.2 Hybridization -- 6 Ultrasonic and Vibration Assisted Machining -- 6.1 Ultrasonically Assisted Machining of MMCs -- 7 Summary -- 8 Review Questions -- References -- Finite Element Modelling of Machining of Metal Matrix Composites -- 1 Introduction -- 2 Review of FE Modelling on Machining of MMCs -- 3 Overview of Finite Element Model Formulation -- 3.1 Materials Constitutive Model Formulation -- 3.2 Fracture Criterion -- 3.3 Friction Between Tool-Chip Interface -- 4 FE Modelling on the Cutting Mechanism of Nano-Particles MMCs -- 4.1 Modelling Procedures -- 4.2 Chip Formation Process Analysis -- 4.3 Effect of Uncut Chip Thickness -- 5 Comparison Between Micro-Sized and Nano-Sized Particles Reinforced MMCs -- 5.1 Von-Mises Stress Distribution in the Cutting Area. ; 5.2 Tool-Particles Interaction -- 5.3 Chip Formation Process -- 5.4 Machined Surface Morphology -- 6 Review Questions -- References -- Drilling of Fibre Reinforced Polymers and Hybrid Stacked Materials -- 1 Introduction -- 2 Conventional Drilling of Hybrid Stacks -- 3 Vibration-Assisted Drilling of FRPs and Hybrid Stacks -- 3.1 Drilling Forces in Vibration-Assisted Drilling (VAD) -- 3.2 The Thermal Aspect of Vibration-Assisted Drilling (VAD) -- 3.3 Hole Quality and Surface Integrity in VAD -- 4 Orbital Drilling (OD) of FRPs and Hybrid Stacks -- 4.1 Cutting Forces in Orbital Drilling (OD) -- 4.2 The Thermal Aspect of Orbital Drilling (OD) -- 4.3 Hole Quality and Surface Finish in OD -- 5 Orbital Drilling of CFRPs with Super Abrasive Tools -- 5.1 Tool Performance and Hole Surface Quality -- 5.2 Overcoming the Hole Surface Roughness Challenge -- 6 Predictive Model-Based Adaptive Drilling of Composite/Metal Stacks -- 7 Review Questions -- References -- Ceramic Matrix Composites (CMCs) -- 1 Introduction -- 2 Classification of Ceramic Matrix Composites -- 2.1 Micro Composites -- 2.2 Nanocomposites -- 3 Properties of Ceramic Matrix Micro Composites -- 3.1 Mechanical Properties -- 3.2 Electrical Properties -- 3.3 Thermal Properties -- 3.4 Corrosion Resistance -- 4 Properties of Ceramics Matrix Nanocomposites -- 5 Manufacturing of Ceramics Matrix Composites (CMCs) -- 5.1 Manufacturing of CMC Micro Composites (Powder Synthesis Methods) -- 5.2 Manufacturing of CMC Nanocomposites -- 6 Machining of CMCs -- 7 Application of CMCs -- 7.1 Space Application -- 7.2 Brake Disk -- 7.3 Bearings -- 7.4 Manufacturing -- 7.5 Magnetic Application -- 8 Review Questions -- References -- Machining of Ceramic Matrix Composites -- 1 Introduction -- 2 Conventional and Unconventional Machining of Ceramic Matrix Composites -- 2.1 Conventional Machining -- 2.2 Unconventional Machining. ; 3 Discussion -- 4 Conclusions -- 5 Review Questions -- References -- Nano-structured Polymer-Based Composites -- 1 Introduction -- 2 Classification of Nanocomposites -- 2.1 Polymer-Matrix Nanocomposites -- 3 Properties of Composites Reinforced with Nanofillers -- 3.1 Mechanical Properties -- 3.2 Thermal Properties -- 3.3 Flame Retardancy -- 3.4 Electrical and Optical Properties -- 3.5 Barrier Properties -- 3.6 Anticorrosive Properties -- 3.7 Adsorption Behaviour -- 4 Manufacturing Techniques of Nano-Composites -- 5 Applications of Nanocomposites -- 6 Review Questions -- References -- Machining of Nano-Structured Polymer Composites -- 1 Introduction -- 2 Machining of Polymer Nanocomposites -- 2.1 Polymer Nanocomposites as High-Performance Engineering Materials -- 2.2 Milling of Polymer Nanocomposites -- 2.3 Drilling of Polymer Nanocomposites -- 2.4 Turning of Polymer Nanocomposites -- 3 Mechanical Micromachining of Polymer Nanocomposites -- 3.1 Removal Mechanisms of Micromachining and Differences from Macro-Scale -- 3.2 Micromachining of Polymer Nanocomposites -- 3.3 Tool Wear in Micromachining of Polymer Nanocomposites -- 4 Non-Conventional Micromachining of Polymer Nanocomposites -- 5 Review Questions -- References -- Green, Natural Fibre and Hybrid Composites -- 1 Introduction -- 2 Cellulosic Fibres -- 2.1 World Consumption of Cellulosic Fibres -- 2.2 The Microstrucssssture of Cellulosic Fibres -- 2.3 Cellulosic Fibres Classification -- 2.4 Cellulosic Fibres Extraction -- 2.5 Cellulosic Fibres Properties -- 3 Manufacturing Techniques of Natural Fibre and Hybrid Composites -- 3.1 Preform Manufacturing -- 3.2 Manufacturing Techniques -- 4 Applications of Natural Fibre and Hybrid Composites -- 4.1 Barriers to the Diffusion of NFC -- 4.2 Commercial Applications of NFC -- 5 Review Questions -- References -- Machining of Bio-composites -- 1 Introduction. ; 2 Bio-composites.
• Titolo autorizzato: Advances in machining of composite materials
• ISBN: 3-030-71438-1
• Formato: Materiale a stampa
• Livello bibliografico: Monografia
• Lingua di pubblicazione: Inglese
• Record Nr.: 9910485605203321
• Lo trovi qui: Univ. Federico II
• Serie: Engineering materials.