LEADER 05761nam 2200793Ia 450 001 9910816939003321 005 20200520144314.0 010 $a9786613373915 010 $a9781119990871 010 $a1119990874 010 $a9781283373913 010 $a1283373912 010 $a9780470978474 010 $a0470978473 010 $a9781119990888 010 $a1119990882 035 $a(CKB)3400000000000355 035 $a(EBL)661770 035 $a(OCoLC)742333150 035 $a(SSID)ssj0000482109 035 $a(PQKBManifestationID)11310629 035 $a(PQKBTitleCode)TC0000482109 035 $a(PQKBWorkID)10484917 035 $a(PQKB)11768452 035 $a(MiAaPQ)EBC661770 035 $a(MiAaPQ)EBC4041484 035 $a(Au-PeEL)EBL661770 035 $a(CaPaEBR)ebr10510465 035 $a(Au-PeEL)EBL4041484 035 $a(CaPaEBR)ebr11114343 035 $a(CaONFJC)MIL337391 035 $a(OCoLC)705354524 035 $a(Perlego)1013209 035 $a(EXLCZ)993400000000000355 100 $a20101025d2011 uy 0 101 0 $aeng 135 $aur|n|---||||| 181 $ctxt 182 $cc 183 $acr 200 14$aThe automotive body manufacturing systems and processes /$fMohammad A. Omar 205 $a1st ed. 210 $aChichester, West Sussex $cWiley$d2011 215 $a1 online resource (394 p.) 300 $aDescription based upon print version of record. 311 08$a9780470976333 311 08$a0470976330 320 $aIncludes bibliographical references and index. 327 $aTHE AUTOMOTIVE BODY MANUFACTURING SYSTEMS AND PROCESSES; Contents; Preface; Foreword; Acknowledgments; Abbreviations; 1: Introduction; 1.1 Anatomy of a Vehicle, Vehicle Functionality and Components; 1.2 Vehicle Manufacturing: An Overview; 1.2.1 Basics of the Assembly Processes; 1.2.2 Basics of the Power-train Processes; 1.3 Conclusion; Exercises; 2: Stamping and Metal Forming Processes; 2.1 Formability Science of Automotive Sheet Panels: An Overview; 2.1.1 Stamping Modes and Metal Flow; 2.1.2 Material Properties and their Formability; 2.1.3 Formability Measures 327 $a2.1.4 Circle Grid Analysis (CGA) and the Forming Limit Diagram (FLD)2.2 Automotive Materials; 2.2.1 Automotive Steel Grades; Traditional Steel Grades; 2.2.2 Automotive Steel Grades: High Strength and Advanced (Ultra); 2.2.3 Stamping Aluminum Sheet Panels; 2.3 Automotive Stamping Presses and Dies; 2.3.1 Automotive Dies; 2.3.2 Die Operation and Tooling; 2.3.2.1 The Blank Holder; 2.3.2.2 Draw Beads; 2.3.2.3 Blanking and Shearing Dies; 2.3.2.4 Bending; 2.3.2.5 Deep Drawing; 2.3.2.6 Coatings and Lubrications; 2.4 Tailor Welded Blanks and their Stamping; 2.5 Advances in Metal Forming 327 $a2.5.1 Hydro-forming and Extrusions2.5.2 Industrial Origami: Metal Folding-Based Forming; 2.5.3 Super-plastic Forming; 2.5.4 Flexible Stamping Procedures; 2.6 Stampings Dimensional Approval Process; 2.7 Stamping Process Costing; 2.7.1 Case I: The Stamping Process; 2.7.1.1 Detailed Cost Analysis; 2.7.2 Case II : Tailor-Welded Door Inner Cost; Exercises; 3: Automotive Joining; 3.1 Introduction; 3.2 Fusion Welding Operations; 3.2.1 Basics of Arc Fusion Welding and its Types; 3.2.2 Metal Inert Gas MIG Welding Processes; 3.2.3 Automotive TIG Welding Processes 327 $a3.2.4 Automotive Resistance Welding Processes3.2.4.1 Surface Conditions and Their Effect on Resistance Welding; 3.2.4.2 Basics of Spot Welding, Lobes and Resistance Curves; 3.3 Robotic Fusion-Welding Operations; 3.3.1 Robotic Spot Welders; 3.4 Adhesive Bonding; 3.4.1 Basics of Adhesive Material Selection; 3.4.2 Basics of the Adhesion Theory and Adhesives Testing; 3.5 Welding and Dimensional Conformance; 3.6 Advances in Automotive Welding; 3.6.1 Friction Stir Welding (FSW); 3.6.2 Laser Welding; 3.6.3 Weld Bonding; 3.7 The Automotive Joining Costing; 3.7.1 Joining an Automotive Frame 327 $a3.7.2 Sub-assembling Automotive DoorsExercises; 4: Automotive Painting; 4.1 Introduction; 4.2 Immersion Coating Processes; 4.2.1 Cleaning; 4.2.2 Rinsing; 4.2.3 Conversion and Phosphate Baths; 4.2.3.1 Phosphating Aluminum; 4.2.4 E-Coating Baths and their Operations; 4.3 Paint Curing Processes, and Balancing; 4.4 Under-Body Sealant, PVC and Wax Applications; 4.5 Painting Spray Booths Operations; 4.5.1 Spray Paint Applicators; 4.5.2 Painting Booth Conditioning, Waterborne, Solvent-borne and Powder-coating Systems; 4.5.2.1 Waterborne Paint; 4.5.2.2 Powder Coating; 4.5.3 Paint Calculations 327 $a4.6 Material Handling Systems Inside the Painting Area 330 $aA comprehensive and dedicated guide to automotive production lines, The Automotive Body Manufacturing Systems and Processes addresses automotive body processes from the stamping operations through the final assembly activities. To begin, it discusses current metal forming practices, including stamping engineering, die development, and dimensional validation, and new innovations in metal forming, such as folding based forming, super-plastic, and hydro forming technologies. The first section also explains details of automotive spot welding (welding lobes), arc welding, and adhesive bondin 606 $aAutomobiles$xBodies$xDesign and construction 606 $aAutomobiles$xDesign and construction 615 0$aAutomobiles$xBodies$xDesign and construction. 615 0$aAutomobiles$xDesign and construction. 676 $a629.2/34 686 $aTEC006000$2bisacsh 700 $aOmar$b Mohammad A$01706246 801 0$bMiAaPQ 801 1$bMiAaPQ 801 2$bMiAaPQ 906 $aBOOK 912 $a9910816939003321 996 $aThe automotive body manufacturing systems and processes$94093519 997 $aUNINA