05615nam 2200721Ia 450 991081693900332120230928140223.01-119-99087-41-283-37391-297866133739150-470-97847-31-119-99088-2(CKB)3400000000000355(EBL)661770(OCoLC)742333150(SSID)ssj0000482109(PQKBManifestationID)11310629(PQKBTitleCode)TC0000482109(PQKBWorkID)10484917(PQKB)11768452(MiAaPQ)EBC661770(MiAaPQ)EBC4041484(Au-PeEL)EBL661770(CaPaEBR)ebr10510465(Au-PeEL)EBL4041484(CaPaEBR)ebr11114343(CaONFJC)MIL337391(OCoLC)705354524(EXLCZ)99340000000000035520101025d2011 uy 0engur|n|---|||||txtccrThe automotive body manufacturing systems and processes[electronic resource] /Mohammad A. Omar1st ed.Chichester, West Sussex Wiley20111 online resource (394 p.)Description based upon print version of record.0-470-97633-0 Includes bibliographical references and index.THE AUTOMOTIVE BODY MANUFACTURING SYSTEMS AND PROCESSES; Contents; Preface; Foreword; Acknowledgments; Abbreviations; 1: Introduction; 1.1 Anatomy of a Vehicle, Vehicle Functionality and Components; 1.2 Vehicle Manufacturing: An Overview; 1.2.1 Basics of the Assembly Processes; 1.2.2 Basics of the Power-train Processes; 1.3 Conclusion; Exercises; 2: Stamping and Metal Forming Processes; 2.1 Formability Science of Automotive Sheet Panels: An Overview; 2.1.1 Stamping Modes and Metal Flow; 2.1.2 Material Properties and their Formability; 2.1.3 Formability Measures2.1.4 Circle Grid Analysis (CGA) and the Forming Limit Diagram (FLD)2.2 Automotive Materials; 2.2.1 Automotive Steel Grades; Traditional Steel Grades; 2.2.2 Automotive Steel Grades: High Strength and Advanced (Ultra); 2.2.3 Stamping Aluminum Sheet Panels; 2.3 Automotive Stamping Presses and Dies; 2.3.1 Automotive Dies; 2.3.2 Die Operation and Tooling; 2.3.2.1 The Blank Holder; 2.3.2.2 Draw Beads; 2.3.2.3 Blanking and Shearing Dies; 2.3.2.4 Bending; 2.3.2.5 Deep Drawing; 2.3.2.6 Coatings and Lubrications; 2.4 Tailor Welded Blanks and their Stamping; 2.5 Advances in Metal Forming2.5.1 Hydro-forming and Extrusions2.5.2 Industrial Origami: Metal Folding-Based Forming; 2.5.3 Super-plastic Forming; 2.5.4 Flexible Stamping Procedures; 2.6 Stampings Dimensional Approval Process; 2.7 Stamping Process Costing; 2.7.1 Case I: The Stamping Process; 2.7.1.1 Detailed Cost Analysis; 2.7.2 Case II : Tailor-Welded Door Inner Cost; Exercises; 3: Automotive Joining; 3.1 Introduction; 3.2 Fusion Welding Operations; 3.2.1 Basics of Arc Fusion Welding and its Types; 3.2.2 Metal Inert Gas MIG Welding Processes; 3.2.3 Automotive TIG Welding Processes3.2.4 Automotive Resistance Welding Processes3.2.4.1 Surface Conditions and Their Effect on Resistance Welding; 3.2.4.2 Basics of Spot Welding, Lobes and Resistance Curves; 3.3 Robotic Fusion-Welding Operations; 3.3.1 Robotic Spot Welders; 3.4 Adhesive Bonding; 3.4.1 Basics of Adhesive Material Selection; 3.4.2 Basics of the Adhesion Theory and Adhesives Testing; 3.5 Welding and Dimensional Conformance; 3.6 Advances in Automotive Welding; 3.6.1 Friction Stir Welding (FSW); 3.6.2 Laser Welding; 3.6.3 Weld Bonding; 3.7 The Automotive Joining Costing; 3.7.1 Joining an Automotive Frame3.7.2 Sub-assembling Automotive DoorsExercises; 4: Automotive Painting; 4.1 Introduction; 4.2 Immersion Coating Processes; 4.2.1 Cleaning; 4.2.2 Rinsing; 4.2.3 Conversion and Phosphate Baths; 4.2.3.1 Phosphating Aluminum; 4.2.4 E-Coating Baths and their Operations; 4.3 Paint Curing Processes, and Balancing; 4.4 Under-Body Sealant, PVC and Wax Applications; 4.5 Painting Spray Booths Operations; 4.5.1 Spray Paint Applicators; 4.5.2 Painting Booth Conditioning, Waterborne, Solvent-borne and Powder-coating Systems; 4.5.2.1 Waterborne Paint; 4.5.2.2 Powder Coating; 4.5.3 Paint Calculations4.6 Material Handling Systems Inside the Painting AreaA comprehensive and dedicated guide to automotive production lines, The Automotive Body Manufacturing Systems and Processes addresses automotive body processes from the stamping operations through the final assembly activities. To begin, it discusses current metal forming practices, including stamping engineering, die development, and dimensional validation, and new innovations in metal forming, such as folding based forming, super-plastic, and hydro forming technologies. The first section also explains details of automotive spot welding (welding lobes), arc welding, and adhesive bondinAutomobilesBodiesDesign and constructionAutomobilesDesign and constructionAutomobilesBodiesDesign and construction.AutomobilesDesign and construction.629.2/34TEC006000bisacshOmar Mohammad A1706246MiAaPQMiAaPQMiAaPQBOOK9910816939003321The automotive body manufacturing systems and processes4093519UNINA