1.

Record Nr.

UNINA9910792483203321

Autore

King Matthew J

Titolo

Sulfuric acid manufacture : analysis, control, and optimization / / by Matthew J. King, Perth, Western Australia, William G. Davenport, Tucson, Arizona, Michael S. Moats, Rolla, Missouri

Pubbl/distr/stampa

San Diego, Calif., : Elsevier, c2013

Burlington, MA : , : Elsevier, , 2013

ISBN

0-08-098226-3

Edizione

[2nd ed.]

Descrizione fisica

1 online resource (xvi, 511 pages) : illustrations (some color), map

Collana

Gale eBooks

Disciplina

661/.22

Soggetti

Sulfuric acid

Sulfuric acid industry

Lingua di pubblicazione

Inglese

Formato

Materiale a stampa

Livello bibliografico

Monografia

Note generali

Description based upon print version of record.

Nota di bibliografia

Includes bibliographical references and index.

Nota di contenuto

Front Cover; Sulfuric Acid Manufacture: Analysis, Control, and Optimization; Copyright; Contents; Preface; Chapter 1: Overview; 1.1. Catalytic oxidation of SO2 to SO3; 1.1.1. Catalyst; 1.1.2. Feed gas drying; 1.2. H2SO4 production; 1.3. Industrial flowsheet; 1.4. Sulfur burning; 1.5. Metallurgical offgas; 1.6. Spent acid regeneration; 1.7. Sulfuric acid product; 1.8. Recent developments; 1.9. Alternative processes; 1.9.1. Wet gas sulfuric acid; 1.9.2. Sulfacid®; 1.10. Summary; References; Suggested reading; Chapter 2: Production and consumption; 2.1. Uses; 2.2. Acid plant locations

2.3. Price2.4. Summary; References; Suggested reading; Chapter 3: Sulfur burning; 3.1. Objectives; 3.2. Sulfur; 3.2.1. Viscosity; 3.3. Molten sulfur delivery; 3.3.1. Sulfur pumps and pipes; 3.4. Sulfur atomizers and sulfur burning furnaces; 3.4.1. Sulfur atomizers; 3.4.2. Dried air supply; 3.4.3. Main blower; 3.4.4. Furnace; 3.5. Product gas; 3.5.1. Gas destination; 3.5.2. Composition and temperature control; 3.5.3. Target gas composition; 3.5.4. Target gas temperature; 3.6. Heat recovery boiler; 3.7. Summary; References; Suggested reading; Chapter 4: Metallurgical offgas cooling and cleaning

4.1. Initial and final SO2 concentrations4.2. Initial and final dust concentrations; 4.3. Offgas cooling and heat recovery; 4.4. Electrostatic collection of dust; 4.5. Water scrubbing (Tables4.5 and 4.6); 4.5.1. Gas



temperature after scrubbing; 4.5.2. Impure scrubbing liquid; 4.5.3. Mercury removal (Outotec, 2011;  Schlesinger et al., 2011); 4.5.4. Fluorine removal; 4.6. H2O(g) removal from scrubber exit gas (Tables4.5 and 4.6); 4.7. Summary; References; Suggested reading; Chapter 5: Regeneration of spent sulfuric acid; 5.1. Spent acid compositions; 5.2. Spent acid handling

5.3. Decomposition5.3.1. Other reactions; 5.3.2. Spent acid spraying; 5.4. Decomposition furnace product; 5.5. Optimum decomposition furnace operating conditions; 5.5.1. Temperature effects; 5.5.2. O2 content effects; 5.6. Preparation of offgas for SO2 oxidation and H2SO4 making; 5.6.1. Gas composition; 5.7. Summary; References; Suggested Reading; Chapter 6: Dehydrating air and gases with strong sulfuric acid; 6.1. Chapter objectives; 6.1.1. H2O(g) before gas dehydration; 6.2. Dehydration with strong sulfuric acid; 6.2.1. H2O(g) concentration after gas dehydration

6.2.2. Choice of dehydration acid strength6.3. Dehydration reaction mechanism; 6.3.1. Maximizing dehydration rate; 6.4. Residence times; 6.5. Recent advances; 6.6. Summary; References; Chapter 7: Catalytic oxidation of SO2 to SO3*; 7.1. Objectives; 7.2. Industrial SO2 oxidation; 7.2.1. Source of O2; 7.3. Catalyst necessity; 7.3.1. Temperature effect; 7.4. SO2 oxidation ``heatup ́ ́ path (Chapter 11); 7.5. Industrial multicatalyst bed SO2 oxidation (Tables 7.2-7.7); 7.5.1. Overall multicatalyst bed results; 7.5.2. Double contact acidmaking; 7.6. Industrial operation (Table7.2); 7.6.1. Startup

7.6.2. Steady operation

Sommario/riassunto

By some measure the most widely produced chemical in the world today, sulfuric acid has an extraordinary range of modern uses, including phosphate fertilizer production, explosives, glue, wood preservative and lead-acid batteries. An exceptionally corrosive and dangerous acid, production of sulfuric acid requires stringent adherence to environmental regulatory guidance within cost-efficient standards of production.   This work provides an experience-based review of how sulfuric acid plants work, how they should be designed and how they should be operated for maximum sulfur capture and